A study on the mechanical polishing technique by using shear thickening fluids

Abstract

This paper reported the new polishing technique by using a shear thickening fluid (STF). In experiments, the steel workpiece was immersed into the STF under the static condition. When the workpiece started rotating at a certain speed, the surrounding STF became solidified due to the shear thickening effect. Consequently, the solidified STF held the abrasive particles and polished the surfaces of the workpiece. The surface roughness of the treated surfaces was clearly dependent on the size of the abrasive particles. Owing to the reversible phase transition between liquid and solid status for the STF, the polishing process can be conducted without the use of polishing pads. Moreover, the new polishing technique using the STF can polish some complex structures having the surfaces with different heights and/or orientations, which cannot be achieved by the traditional one-step polishing method.