{"title":"Data-efficient surrogate modeling using Laplace-Beltrami shape-features: a case study on a cup drawing process","authors":"Daniela Steffes-lai, Lukas Morand, Rodrigo Iza-Teran, Tom Niklas Klein, Dirk Helm, Raoul Heese, Jochen Garcke","doi":"10.1007/s12289-026-02091-x","DOIUrl":null,"url":null,"abstract":"<div><p>Process control and optimization are important aspects of manufacturing processes. Surrogate models, i.e. data driven models obtained from numerical simulations, are often employed to predict the process outcome for given process parameters in real time. In this work, we investigate a Laplace-Beltrami shape-feature approach for constructing a surrogate model for cup drawing process simulations. The resulting surrogate model captures local changes in deformations and field quantities on mesh geometries more accurately than standard methods. However, comparing mesh distortions, especially local mesh qualities, is challenging. To address this, we introduce a measure of improvement of mesh distortion to analyse the obtained error distributions. We demonstrate the benefits of the proposed method in contrast to variance-based methods such as principal component analysis, which do not adequately model local variations.</p></div>","PeriodicalId":591,"journal":{"name":"International Journal of Material Forming","volume":"19 4","pages":""},"PeriodicalIF":2.6000,"publicationDate":"2026-10-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s12289-026-02091-x.pdf","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Material Forming","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s12289-026-02091-x","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0
Abstract
Process control and optimization are important aspects of manufacturing processes. Surrogate models, i.e. data driven models obtained from numerical simulations, are often employed to predict the process outcome for given process parameters in real time. In this work, we investigate a Laplace-Beltrami shape-feature approach for constructing a surrogate model for cup drawing process simulations. The resulting surrogate model captures local changes in deformations and field quantities on mesh geometries more accurately than standard methods. However, comparing mesh distortions, especially local mesh qualities, is challenging. To address this, we introduce a measure of improvement of mesh distortion to analyse the obtained error distributions. We demonstrate the benefits of the proposed method in contrast to variance-based methods such as principal component analysis, which do not adequately model local variations.
期刊介绍:
The Journal publishes and disseminates original research in the field of material forming. The research should constitute major achievements in the understanding, modeling or simulation of material forming processes. In this respect ‘forming’ implies a deliberate deformation of material.
The journal establishes a platform of communication between engineers and scientists, covering all forming processes, including sheet forming, bulk forming, powder forming, forming in near-melt conditions (injection moulding, thixoforming, film blowing etc.), micro-forming, hydro-forming, thermo-forming, incremental forming etc. Other manufacturing technologies like machining and cutting can be included if the focus of the work is on plastic deformations.
All materials (metals, ceramics, polymers, composites, glass, wood, fibre reinforced materials, materials in food processing, biomaterials, nano-materials, shape memory alloys etc.) and approaches (micro-macro modelling, thermo-mechanical modelling, numerical simulation including new and advanced numerical strategies, experimental analysis, inverse analysis, model identification, optimization, design and control of forming tools and machines, wear and friction, mechanical behavior and formability of materials etc.) are concerned.