Electrospun Scaffold-Enabled Bioreactor for Scalable Manufacturing of Mechanically Programmed Macrophage-Derived Extracellular Vesicles Targeting Aged Bone Defects

IF 22.6 1区 工程技术 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY
Lingfei Xiao, Huayi Huang, Yunxiang Ding, Ming Lei, Qingjian Lei, Feifei Yan, Chaoran Shi, Jianbin Xu, Lin Cai, Wanli Li
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引用次数: 0

Abstract

Extracellular vesicles (EVs) represent promising cell-free therapeutics for the regeneration of aged bone defects. Mechanical stimulation is critical in bone regeneration and significantly influences both EV secretion and cargo composition. Despite this, translating mechanically programmed EVs to clinically relevant doses remains a significant challenge. Most current scalable bioreactor systems has achieved high yields through high-density cell culture and fluid flow, yet they do not provide programmable or spatially consistent mechanical stimulation. In this study, an electrospun scaffold-enabled bioreactor was developed to integrate high-density three-dimensional macrophage culture with programmable cyclic stretching, enabling simultaneous EV scale-up and cargo programming. The interconnected fiber junction network transmits boundary-applied strain with enhanced spatial consistency, while the highly porous scaffold supports dense cell seeding and efficient EV release and collection. This approach increases EV yield by 13.8-fold compared to conventional two-dimensional culture. Fiber-mediated mechanical conditioning activates Piezo1-dependent Ca2+ signaling and integrin-associated mechanotransduction, promotes Yes-associated protein (YAP) nuclear translocation, and remodels EV cargo composition. The resulting mechanically stimulated EVs (ms-EVs) demonstrate concurrent pro-regenerative activities, including cellular rejuvenation, vascular repair, and osteogenic enhancement, and perform favorably compared to canonical interleukin-4 (IL-4)-polarized M2 macrophage-derived extracellular vesicles (M2-EVs). In aged rat femoral defects, ms-EV-functionalized scaffolds increase bone volume fraction by approximately 1.7-fold at 8 weeks, reduce p16+ senescent cells, and enhance CD31+ neovascularization. These findings establish electrospun scaffolds as scalable mechanobiological manufacturing substrates for the production of functionally programmed EV therapeutics.

Graphical Abstract

电纺丝支架生物反应器用于可扩展制造针对老年性骨缺损的机械编程巨噬细胞来源的细胞外囊泡
细胞外囊泡(EVs)是一种很有前途的无细胞治疗方法,用于老年骨缺损的再生。机械刺激是骨再生的关键,并显著影响EV分泌和货物组成。尽管如此,将机械编程的电动汽车转化为临床相关剂量仍然是一个重大挑战。目前大多数可扩展的生物反应器系统通过高密度细胞培养和流体流动实现了高产量,但它们不能提供可编程或空间一致的机械刺激。在这项研究中,开发了一种电纺丝支架生物反应器,将高密度三维巨噬细胞培养与可编程循环拉伸结合起来,同时实现EV放大和货物编程。互连的纤维结网络传输边界施加的应变,增强了空间一致性,而高多孔支架支持密集的细胞播种和高效的EV释放和收集。与传统的二维培养相比,该方法可将EV产率提高13.8倍。纤维介导的机械调节激活piezo1依赖性Ca2+信号和整合素相关的机械转导,促进yes相关蛋白(YAP)核易位,并重塑EV货物组成。由此产生的机械刺激的细胞外囊泡(ms- ev)表现出同步的促再生活性,包括细胞再生、血管修复和成骨增强,并且与典型的白细胞介素-4 (IL-4)极化的M2巨噬细胞衍生的细胞外囊泡(M2- ev)相比表现更好。在老龄大鼠股骨缺损中,ms- ev功能化支架在8周时使骨体积分数增加约1.7倍,减少p16+衰老细胞,增强CD31+新生血管。这些发现确立了电纺丝支架作为可扩展的机械生物学制造基质,用于生产功能性程序化EV治疗药物。图形抽象
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来源期刊
CiteScore
18.70
自引率
11.20%
发文量
109
期刊介绍: Advanced Fiber Materials is a hybrid, peer-reviewed, international and interdisciplinary research journal which aims to publish the most important papers in fibers and fiber-related devices as well as their applications.Indexed by SCIE, EI, Scopus et al. Publishing on fiber or fiber-related materials, technology, engineering and application.
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原料信息
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1
Fluo-4 AM calcium ion fluorescent probe
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RAW 264.7 macrophage line
3
Arduino Mega 2560
4
Thermoplastic polyurethane
5
electrospinning apparatus
6
CCK-8 cell proliferation assay kit
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DCFH-DA reactive oxygen species detection probe
8
Dil cell membrane fluorescent probe
9
senescence-associated β-galactosidase staining kit
10
SkyScan 1276 μCT scanner
11
Matrigel matrix
12
GelMA hydrogel precursor solution
13
Alizarin Red S staining solution
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SOLIDWORKS 2021
15
SilMA precursor solution
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Ficoll density gradient centrifugation medium
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fetal bovine serum
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HT7700
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Dulbecco's modified Eagle's medium
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Click-iT EdU imaging kit
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live/dead cell staining kit
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stepper motor
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alkaline phosphatase activity assay kit
24
NanoSight NS300
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EdU cell proliferation detection kit
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dispase
27
ECM medium
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endothelial cell growth supplement
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Human umbilical vein endothelial cells
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dexamethasone
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DNase I
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L-ascorbic acid 2-phosphate
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rhodamine-phalloidin
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β-Glycerophosphate sodium salt
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SD rats
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Alpha-minimum essential medium
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Dulbecco’s modified Eagle’s medium
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fetal bovine serum
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penicillin–streptomycin
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trypsin–EDTA solution
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TPU filament
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Ultimaker S5 3D printer
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collagenase type I
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photoinitiator LAP
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DAPI staining solution
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Red blood cell lysis buffer
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Polyurethane
9009-54-5
48
silk fibroin
9007-76-5
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