Mathematical Model of Coating Formation during Supersonic Gas-Flame Spraying

IF 0.4 4区 物理与天体物理 Q4 PHYSICS, APPLIED
Yu. A. Kuznetsov, D. D. Yakovlev, A. V. Dobychin, A. A. Gribakin, S. I. Matyukhin, I. N. Kravchenko
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引用次数: 0

Abstract

A mathematical model of coating formation during supersonic gas-flame spraying (SGFS) is presented, describing the physical processes occurring at the microscopic level when particles of the sprayed material impact the substrate, forming splats. The influence of melt solidification processes on the splat size due to the heat exchange with the substrate is studied. A relationship between the technological parameters of spraying and the performance characteristics of the coating is established. It is shown that the porosity of the coating for poorly wetting materials is inversely proportional to the cube of the flattening factor. Recommendations for optimizing spraying technology (by increasing particle velocity, improving wettability, controlling substrate temperature to reduce thermal stress and minimize porosity) are formulated.

Abstract Image

超声速气体-火焰喷涂过程中涂层形成的数学模型
建立了超声速气体火焰喷涂(SGFS)过程中涂层形成的数学模型,描述了被喷涂材料颗粒撞击基材形成片状时在微观水平上发生的物理过程。研究了熔体凝固过程对与基体热交换引起的片状尺寸的影响。建立了喷涂工艺参数与涂层性能特性之间的关系。结果表明,对于湿性较差的材料,涂层的孔隙率与平坦系数的立方成反比。提出了优化喷涂技术的建议(通过增加颗粒速度,改善润湿性,控制基材温度以减少热应力和最小化孔隙率)。
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来源期刊
Technical Physics
Technical Physics 物理-物理:应用
CiteScore
1.30
自引率
14.30%
发文量
139
审稿时长
3-6 weeks
期刊介绍: Technical Physics is a journal that contains practical information on all aspects of applied physics, especially instrumentation and measurement techniques. Particular emphasis is put on plasma physics and related fields such as studies of charged particles in electromagnetic fields, synchrotron radiation, electron and ion beams, gas lasers and discharges. Other journal topics are the properties of condensed matter, including semiconductors, superconductors, gases, liquids, and different materials.
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