Mechanical Analysis and Simulation of 3D-Printed Femur Segments With Biomimetic Porosity

Naser Kordani, Mohammad Khodabandeh, Mobina Khalil Khalili, Jafar Nejadali, Mehdi Ghasempour
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Abstract

Three-dimensional (3D) printing has transformed medical engineering by enabling customized bone prostheses. This study designs and evaluates a 3D-printed femur segment with manually crafted porosity mimicking natural bone tissue. Mechanical performance is assessed through compression testing, dynamic simulation, fatigue analysis, and crack propagation. Compression tests yielded average fracture force of 9.456 kN, stress of 11.76 MPa, strain of 8.68 mm, and energy of 42.6 kJ. The biomimetic porosity showed superior resistance compared to alternatives. Fatigue simulations indicated infinite life under in vivo loads. Crack simulations at failure sites showed stresses of 12.82 and 11.89 MPa. Findings highlight biomimetic designs′ potential in bone tissue engineering.

Abstract Image

具有仿生孔隙度的3d打印股骨节段力学分析与仿真
三维(3D)打印通过定制骨假体改变了医学工程。本研究设计并评估了3d打印的股骨节段,手工制作孔隙度模仿天然骨组织。机械性能通过压缩测试、动态模拟、疲劳分析和裂纹扩展来评估。压缩试验平均断裂力为9.456 kN,应力为11.76 MPa,应变为8.68 mm,能量为42.6 kJ。与其他多孔材料相比,仿生多孔材料具有更强的抗逆性。疲劳模拟表明,在体内载荷下的寿命是无限的。破坏部位的裂纹模拟结果显示应力分别为12.82和11.89 MPa。研究结果强调了仿生设计在骨组织工程中的潜力。
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