3D-printed pneumatically-stirred parallel reactors for chemical synthesis under high magnetic fields

IF 2.9 3区 化学 Q2 CHEMISTRY, MULTIDISCIPLINARY
Chao Sun, Wei Wang, Jusen Guo, Chenghong Zhang, Shijie Hou, Mengzhu Li, Linchen Hu, Yikang Qiang and Zhigao Sheng
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Abstract

High magnetic fields have emerged as a powerful means for enabling controllable chemical reactions. However, the efficient integration of parallel reactors under high magnetic fields remains a significant challenge in reaction engineering. In this work, pneumatically-stirred parallel reactors capable of operating under a 10 T magnetic field were developed using 3D printing technology. Through a pneumatic actuation-based design, the device redesigns a single long stirring rod (1500 mm) into two shorter rods (each 120 mm), increasing the theoretical natural frequency and critical rotational speed by approximately 39-fold, thereby enhancing mechanical stability. The parallel reactor array enables synchronized stirring of four reaction cells within a single batch, thereby increasing experimental throughput by approximately 400% compared with a conventional single-reactor system. When operated under a 10 T magnetic field, the system maintains excellent stirring stability, with a relative speed deviation below 3.5%. The device was successfully applied to McMurry coupling, improving the trans/cis ratio of TPE–2NH2 from 50 : 50 to 71 : 29. To the best of our knowledge, this work represents the first pneumatically-stirred parallel reactors enabling efficient chemical synthesis under high magnetic fields, offering valuable design insights for magnetically controlled synthesis equipment.

Abstract Image

高磁场下3d打印气动搅拌平行化学合成反应器
高磁场已成为实现可控化学反应的有力手段。然而,如何在强磁场下实现并联反应器的高效集成仍然是反应工程中的一个重大挑战。在这项工作中,利用3D打印技术开发了能够在10t磁场下运行的气动搅拌并联反应器。通过基于气动驱动的设计,该设备将单个长搅拌棒(1500 mm)重新设计为两个较短的搅拌棒(每个120 mm),将理论固有频率和临界转速提高了约39倍,从而提高了机械稳定性。平行反应器阵列能够在单个批次中同步搅拌四个反应单元,从而与传统的单反应器系统相比,将实验吞吐量提高了约400%。在10 T磁场下运行时,系统保持良好的搅拌稳定性,相对转速偏差在3.5%以下。该装置成功应用于McMurry偶联,将TPE-2NH2的反顺比从50:50提高到71:29。据我们所知,这项工作代表了第一个在高磁场下实现高效化学合成的气动搅拌平行反应器,为磁控合成设备提供了有价值的设计见解。
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来源期刊
Reaction Chemistry & Engineering
Reaction Chemistry & Engineering Chemistry-Chemistry (miscellaneous)
CiteScore
6.60
自引率
7.70%
发文量
227
期刊介绍: Reaction Chemistry & Engineering is a new journal reporting cutting edge research into all aspects of making molecules for the benefit of fundamental research, applied processes and wider society. From fundamental, molecular-level chemistry to large scale chemical production, Reaction Chemistry & Engineering brings together communities of chemists and chemical engineers working to ensure the crucial role of reaction chemistry in today’s world.
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