Grinding mechanics of ceramics: from mechanism to modeling

IF 3.9 2区工程技术 Q2 ENGINEERING, MANUFACTURING

Advances in Manufacturing Pub Date : 2025-03-25 DOI:10.1007/s40436-025-00553-0

Wen-Hao Xu, Chang-He Li, Pei-Ming Xu, Wei Wang, Yan-Bin Zhang, Min Yang, Xin Cui, Ben-Kai Li, Ming-Zheng Liu, Teng Gao, Yusuf Suleiman Dambatta, Ai-Guo Qin

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引用次数: 0

Abstract

High-temperature-resistant and chemically stable ceramic materials exhibit great adaptability across numerous industrial applications. Grinding is an essential component of the precision shaping and manufacturing processes for ceramic structural components. However, the low machining efficiency and high machining damage rate caused by hard and brittle material properties have been a challenge in both academia and industry. Grinding force is the most critical parameter reflecting the grinding system, and establishing an accurate prediction model is highly significant in reducing machining damage. However, a knowledge gap remains in the comprehensive review and evaluation of grinding force models for ceramic materials, which is undoubtedly not conducive to further theoretical advances. This review discusses the removal mechanism for polycrystalline ceramic materials. Subsequently, it comprehensively reviews and comparatively evaluates detailed grinding force modeling knowledge. Furthermore, it explores the specificities of the ultrasonic and laser energy-field-assisted grinding of ceramic materials in terms of their physical behavior and mechanical modeling. Finally, the theoretical value of grinding force modeling for predicting the damage to ceramic materials is explored. The current limitations of the grinding process, mechanical modeling of ceramic materials, corresponding potential research directions, and valuable research content are provided. The goal is to derive actionable low-damage grinding guidelines and establish a robust theoretical framework that enhances the quality of grinding processes for ceramics and other hard and brittle solids.

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陶瓷磨削力学：从机理到造型

耐高温和化学稳定的陶瓷材料在许多工业应用中表现出很强的适应性。磨削是陶瓷结构件精密成形和制造工艺的重要组成部分。然而，材料的硬脆特性导致的加工效率低和加工损伤率高一直是学术界和工业界面临的难题。磨削力是反映磨削系统的最关键参数，建立准确的预测模型对减少加工损伤具有重要意义。然而，在陶瓷材料磨削力模型的全面回顾和评价中，仍然存在知识空白，这无疑不利于进一步的理论发展。本文综述了多晶陶瓷材料的去除机理。随后，对详细的磨削力建模知识进行了全面的回顾和比较评价。此外，本文还探讨了超声和激光能量场辅助磨削陶瓷材料在物理行为和力学建模方面的特殊性。最后，探讨了磨削力建模对陶瓷材料损伤预测的理论价值。提出了当前磨削工艺的局限性、陶瓷材料的力学建模、相应的潜在研究方向和有价值的研究内容。目标是推导出可操作的低损伤磨削指导方针，并建立一个强大的理论框架，以提高陶瓷和其他硬脆固体磨削过程的质量。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Advances in Manufacturing Materials Science-Polymers and Plastics

CiteScore

9.10

自引率

3.80%

发文量

274

期刊介绍： As an innovative, fundamental and scientific journal, Advances in Manufacturing aims to describe the latest regional and global research results and forefront developments in advanced manufacturing field. As such, it serves as an international platform for academic exchange between experts, scholars and researchers in this field. All articles in Advances in Manufacturing are peer reviewed. Respected scholars from the fields of advanced manufacturing fields will be invited to write some comments. We also encourage and give priority to research papers that have made major breakthroughs or innovations in the fundamental theory. The targeted fields include: manufacturing automation, mechatronics and robotics, precision manufacturing and control, micro-nano-manufacturing, green manufacturing, design in manufacturing, metallic and nonmetallic materials in manufacturing, metallurgical process, etc. The forms of articles include (but not limited to): academic articles, research reports, and general reviews.