MPSS: A spatiotemporal-decoupled massively pretrained soft sensor for general industrial scenarios with heterogeneous data robustness

IF 3.9 2区 计算机科学 Q2 AUTOMATION & CONTROL SYSTEMS
Journal of Process Control Pub Date : 2026-04-01 Epub Date: 2026-02-12 DOI:10.1016/j.jprocont.2026.103660
Shuo Tong , Han Liu , Runyuan Guo , Lin Zhang , Wenqing Wang , Ding Liu , Youmin Zhang
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引用次数: 0

Abstract

Data-driven soft sensors are widely used for estimating key quality variables in industrial processes. However, most existing models are task-specific and lack generalization, limiting their applicability in complex multi-task scenarios. Moreover, constraints on model and input capacity often lead to insufficient representational ability and degraded performance under sample-scarce settings. To address these, in this paper, a three-stage massively pretrained soft sensor (MPSS) is proposed for general industrial applications. Specifically, a spatial–temporal decoupled self-supervised learning framework and two distinct masked reconstruction strategies for representation learning are introduced for pretraining, aiming to acquire universal temporal dependency and spatial-variable coupling representations. To enhance model capacity and adaptivity to heterogeneous temporal-variable patterns, two sparsely structured routing modules—dual-branch temporal-aware routing (DTAR) and adaptive channel-aware routing (ACAR) are proposed, achieving adaptive allocation and specialized processing of heterogeneous inputs. Additionally, a prefix-enhanced time series embedding strategy is proposed, which encodes key statistical information as learnable conditional prefixes, increasing input information density and strengthening generalization. For downstream tasks, MPSS freezes pretrained parameters and integrates lightweight, task-specific adapters via parameter-efficient fine-tuning (PEFT), enabling plug-and-play adaptation across diverse soft sensing tasks. Experiments on four datasets demonstrate MPSS’s strong generality, transferability, and state-of-the-art (SOTA) performance under both full-data and few-shot settings.

Abstract Image

MPSS:用于具有异构数据鲁棒性的一般工业场景的时空解耦大规模预训练软传感器
数据驱动的软传感器广泛用于工业过程中关键质量变量的估计。然而,现有的大多数模型都是特定于任务的,缺乏泛化,限制了它们在复杂的多任务场景中的适用性。此外,模型和输入容量的限制往往导致样本稀缺设置下表征能力不足和性能下降。为了解决这些问题,本文提出了一种用于一般工业应用的三级大规模预训练软传感器(MPSS)。具体而言,引入时空解耦自监督学习框架和两种不同的表征学习掩模重构策略进行预训练,旨在获得普遍的时间依赖性和空间变量耦合表征。为了提高模型的容量和对异构时间变量模式的适应性,提出了两种稀疏结构的路由模块——双分支时间感知路由(DTAR)和自适应信道感知路由(ACAR),实现了异构输入的自适应分配和专门化处理。此外,提出了一种前缀增强时间序列嵌入策略,将关键统计信息编码为可学习的条件前缀,增加了输入信息密度,增强了泛化能力。对于下游任务,MPSS冻结预训练参数,并通过参数高效微调(PEFT)集成轻量级、特定于任务的适配器,从而实现跨各种软测量任务的即插即用适应。在四个数据集上的实验表明,MPSS在全数据和少量数据设置下都具有很强的通用性、可移植性和最先进(SOTA)性能。
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来源期刊
Journal of Process Control
Journal of Process Control 工程技术-工程:化工
CiteScore
7.00
自引率
11.90%
发文量
159
审稿时长
74 days
期刊介绍: This international journal covers the application of control theory, operations research, computer science and engineering principles to the solution of process control problems. In addition to the traditional chemical processing and manufacturing applications, the scope of process control problems involves a wide range of applications that includes energy processes, nano-technology, systems biology, bio-medical engineering, pharmaceutical processing technology, energy storage and conversion, smart grid, and data analytics among others. Papers on the theory in these areas will also be accepted provided the theoretical contribution is aimed at the application and the development of process control techniques. Topics covered include: • Control applications• Process monitoring• Plant-wide control• Process control systems• Control techniques and algorithms• Process modelling and simulation• Design methods Advanced design methods exclude well established and widely studied traditional design techniques such as PID tuning and its many variants. Applications in fields such as control of automotive engines, machinery and robotics are not deemed suitable unless a clear motivation for the relevance to process control is provided.
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