Shuo Tong , Han Liu , Runyuan Guo , Lin Zhang , Wenqing Wang , Ding Liu , Youmin Zhang
{"title":"MPSS: A spatiotemporal-decoupled massively pretrained soft sensor for general industrial scenarios with heterogeneous data robustness","authors":"Shuo Tong , Han Liu , Runyuan Guo , Lin Zhang , Wenqing Wang , Ding Liu , Youmin Zhang","doi":"10.1016/j.jprocont.2026.103660","DOIUrl":null,"url":null,"abstract":"<div><div>Data-driven soft sensors are widely used for estimating key quality variables in industrial processes. However, most existing models are task-specific and lack generalization, limiting their applicability in complex multi-task scenarios. Moreover, constraints on model and input capacity often lead to insufficient representational ability and degraded performance under sample-scarce settings. To address these, in this paper, a three-stage massively pretrained soft sensor (MPSS) is proposed for general industrial applications. Specifically, a spatial–temporal decoupled self-supervised learning framework and two distinct masked reconstruction strategies for representation learning are introduced for pretraining, aiming to acquire universal temporal dependency and spatial-variable coupling representations. To enhance model capacity and adaptivity to heterogeneous temporal-variable patterns, two sparsely structured routing modules—dual-branch temporal-aware routing (DTAR) and adaptive channel-aware routing (ACAR) are proposed, achieving adaptive allocation and specialized processing of heterogeneous inputs. Additionally, a prefix-enhanced time series embedding strategy is proposed, which encodes key statistical information as learnable conditional prefixes, increasing input information density and strengthening generalization. For downstream tasks, MPSS freezes pretrained parameters and integrates lightweight, task-specific adapters via parameter-efficient fine-tuning (PEFT), enabling plug-and-play adaptation across diverse soft sensing tasks. Experiments on four datasets demonstrate MPSS’s strong generality, transferability, and state-of-the-art (SOTA) performance under both full-data and few-shot settings.</div></div>","PeriodicalId":50079,"journal":{"name":"Journal of Process Control","volume":"160 ","pages":"Article 103660"},"PeriodicalIF":3.9000,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Process Control","FirstCategoryId":"94","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0959152426000430","RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2026/2/12 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"AUTOMATION & CONTROL SYSTEMS","Score":null,"Total":0}
引用次数: 0
Abstract
Data-driven soft sensors are widely used for estimating key quality variables in industrial processes. However, most existing models are task-specific and lack generalization, limiting their applicability in complex multi-task scenarios. Moreover, constraints on model and input capacity often lead to insufficient representational ability and degraded performance under sample-scarce settings. To address these, in this paper, a three-stage massively pretrained soft sensor (MPSS) is proposed for general industrial applications. Specifically, a spatial–temporal decoupled self-supervised learning framework and two distinct masked reconstruction strategies for representation learning are introduced for pretraining, aiming to acquire universal temporal dependency and spatial-variable coupling representations. To enhance model capacity and adaptivity to heterogeneous temporal-variable patterns, two sparsely structured routing modules—dual-branch temporal-aware routing (DTAR) and adaptive channel-aware routing (ACAR) are proposed, achieving adaptive allocation and specialized processing of heterogeneous inputs. Additionally, a prefix-enhanced time series embedding strategy is proposed, which encodes key statistical information as learnable conditional prefixes, increasing input information density and strengthening generalization. For downstream tasks, MPSS freezes pretrained parameters and integrates lightweight, task-specific adapters via parameter-efficient fine-tuning (PEFT), enabling plug-and-play adaptation across diverse soft sensing tasks. Experiments on four datasets demonstrate MPSS’s strong generality, transferability, and state-of-the-art (SOTA) performance under both full-data and few-shot settings.
期刊介绍:
This international journal covers the application of control theory, operations research, computer science and engineering principles to the solution of process control problems. In addition to the traditional chemical processing and manufacturing applications, the scope of process control problems involves a wide range of applications that includes energy processes, nano-technology, systems biology, bio-medical engineering, pharmaceutical processing technology, energy storage and conversion, smart grid, and data analytics among others.
Papers on the theory in these areas will also be accepted provided the theoretical contribution is aimed at the application and the development of process control techniques.
Topics covered include:
• Control applications• Process monitoring• Plant-wide control• Process control systems• Control techniques and algorithms• Process modelling and simulation• Design methods
Advanced design methods exclude well established and widely studied traditional design techniques such as PID tuning and its many variants. Applications in fields such as control of automotive engines, machinery and robotics are not deemed suitable unless a clear motivation for the relevance to process control is provided.