Performance Characteristics of Diamond-Powder Grinder Tools Obtained through Adhesive–Magnetic Sorting in Liquid

IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY
V. I. Lavrinenko, V. V. Smokvyna, H. D. Ilnytska, V. Yu. Solod
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Abstract

This study demonstrates that using AC20 grinding powder selected for uniformity in grain strength and size through adhesive–magnetic sorting in liquid significantly enhances the wear resistance of diamond wheels by up to sixfold. Wheels fabricated with AC32 grains selected from AC20 powder show a threefold increase in wear resistance, while those with AC50 grains achieve a 1.5-fold improvement. In all cases, wheels produced from selected diamond grains exhibit higher wear resistance than those made from the initial, unsorted AC20 powder. The surface roughness parameter (Ra) of workpieces ground with wheels prepared using different adhesive–magnetic sorting options remains essentially unchanged. However, experiments revealed that wheels containing selected AC32 125/100 grains produce polished surfaces with the lowest holding capacity, a factor that must be considered when using such wheels in grinding applications.

Abstract Image

液体黏附磁分选金刚石粉磨具的性能特征
本研究表明,在液体中通过黏附-磁分选选择晶粒强度和粒度均匀的AC20磨粉,可显著提高金刚石砂轮的耐磨性,最高可提高6倍。从AC20粉末中选择AC32颗粒制造的车轮的耐磨性提高了三倍,而AC50颗粒的车轮的耐磨性提高了1.5倍。在所有情况下,由选定的金刚石颗粒生产的车轮比那些由最初的,未分类的AC20粉末制造的车轮具有更高的耐磨性。采用不同胶磁分选方式制备的砂轮磨削工件的表面粗糙度参数Ra基本保持不变。然而,实验表明,含有选定AC32 125/100颗粒的砂轮产生的抛光表面具有最低的承载能力,这是在磨削应用中使用此类砂轮时必须考虑的一个因素。
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来源期刊
Journal of Superhard Materials
Journal of Superhard Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
1.80
自引率
66.70%
发文量
26
审稿时长
2 months
期刊介绍: Journal of Superhard Materials presents up-to-date results of basic and applied research on production, properties, and applications of superhard materials and related tools. It publishes the results of fundamental research on physicochemical processes of forming and growth of single-crystal, polycrystalline, and dispersed materials, diamond and diamond-like films; developments of methods for spontaneous and controlled synthesis of superhard materials and methods for static, explosive and epitaxial synthesis. The focus of the journal is large single crystals of synthetic diamonds; elite grinding powders and micron powders of synthetic diamonds and cubic boron nitride; polycrystalline and composite superhard materials based on diamond and cubic boron nitride; diamond and carbide tools for highly efficient metal-working, boring, stone-working, coal mining and geological exploration; articles of ceramic; polishing pastes for high-precision optics; precision lathes for diamond turning; technologies of precise machining of metals, glass, and ceramics. The journal covers all fundamental and technological aspects of synthesis, characterization, properties, devices and applications of these materials. The journal welcomes manuscripts from all countries in the English language.
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