Nian Ran , Fayez M. Al-Alweet , Richard Allmendinger , Ahmad Almakhlafi
{"title":"Automated flow pattern classification in multiphase systems using artificial intelligence and capacitance sensing techniques","authors":"Nian Ran , Fayez M. Al-Alweet , Richard Allmendinger , Ahmad Almakhlafi","doi":"10.1016/j.dche.2025.100274","DOIUrl":null,"url":null,"abstract":"<div><div>Accurate classification of flow patterns in multiphase systems is pivotal for optimizing fluid transport and enhancing overall system performance. Conventional methods—such as visual inspection, standard video analysis, and high-speed imaging—remain widely used in industrial and laboratory settings. However, these approaches are often constrained by subjective interpretation, limited applicability to non-transparent pipelines, and inconsistent performance under varying operating conditions. To overcome these limitations, this study introduces a novel framework that integrates capacitance sensing with Artificial Intelligence (AI)-driven classification. The proposed methodology employs a one-dimensional Squeeze-and-Excitation Network (1D SENet) to extract and interpret time-series features from raw capacitance signals. Experimental validation demonstrates robust classification accuracies, achieving over 85 % on in-distribution datasets and 71 % on out-of-distribution scenarios—substantially outperforming traditional techniques. These findings underscore the enhanced generalization and reliability of the proposed system. This work establishes a scalable foundation for real-time flow regime monitoring and predictive analytics, offering transformative potential for intelligent fluid management in complex industrial environments.</div></div>","PeriodicalId":72815,"journal":{"name":"Digital Chemical Engineering","volume":"17 ","pages":"Article 100274"},"PeriodicalIF":5.4000,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Digital Chemical Engineering","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2772508125000584","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/11/10 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Accurate classification of flow patterns in multiphase systems is pivotal for optimizing fluid transport and enhancing overall system performance. Conventional methods—such as visual inspection, standard video analysis, and high-speed imaging—remain widely used in industrial and laboratory settings. However, these approaches are often constrained by subjective interpretation, limited applicability to non-transparent pipelines, and inconsistent performance under varying operating conditions. To overcome these limitations, this study introduces a novel framework that integrates capacitance sensing with Artificial Intelligence (AI)-driven classification. The proposed methodology employs a one-dimensional Squeeze-and-Excitation Network (1D SENet) to extract and interpret time-series features from raw capacitance signals. Experimental validation demonstrates robust classification accuracies, achieving over 85 % on in-distribution datasets and 71 % on out-of-distribution scenarios—substantially outperforming traditional techniques. These findings underscore the enhanced generalization and reliability of the proposed system. This work establishes a scalable foundation for real-time flow regime monitoring and predictive analytics, offering transformative potential for intelligent fluid management in complex industrial environments.