{"title":"Invertible transfer function informed neural ODE to learn stable latent dynamics for degradation process modeling and remaining useful life prediction","authors":"Zheng Zhou , Yasong Li , Ruqiang Yan","doi":"10.1016/j.jmsy.2025.10.002","DOIUrl":null,"url":null,"abstract":"<div><div>Modeling degradation processes is essential for estimating industrial system performance and guiding maintenance decisions. Machine learning methods, due to the adaptability for diverse data types, show promise to model temporal evolution of degradation in an embedding space known as latent dynamics, especially for neural ordinary differential equations (NODE) with continuous-time property. However, inferring system states from observation data is an inverse problem, and NODEs often inherit ill-posedness further from their complex optimization landscape. We propose an invertible transfer function informed NODE to ensure stable latent dynamics, making the model robust to perturbations in observation data. First, a NODE describes the hidden degradation process, while an invertible Fourier neural operator maps between latent dynamics and observations. Error analysis reveals that stability is governed by data fidelity and the Lipschitz constant of the inverse mapping, forming the basis for our regularization technique. Additionally, we demonstrate that without ground truth degradation data, latent dynamics lack uniqueness, leading to infinite equivalent solutions. Tests on turbofan engine and battery datasets confirm improved robustness and performance in fault diagnosis and prognosis.</div></div>","PeriodicalId":16227,"journal":{"name":"Journal of Manufacturing Systems","volume":"83 ","pages":"Pages 494-504"},"PeriodicalIF":14.9000,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Systems","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0278612525002481","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/10/11 0:00:00","PubModel":"Epub","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
Modeling degradation processes is essential for estimating industrial system performance and guiding maintenance decisions. Machine learning methods, due to the adaptability for diverse data types, show promise to model temporal evolution of degradation in an embedding space known as latent dynamics, especially for neural ordinary differential equations (NODE) with continuous-time property. However, inferring system states from observation data is an inverse problem, and NODEs often inherit ill-posedness further from their complex optimization landscape. We propose an invertible transfer function informed NODE to ensure stable latent dynamics, making the model robust to perturbations in observation data. First, a NODE describes the hidden degradation process, while an invertible Fourier neural operator maps between latent dynamics and observations. Error analysis reveals that stability is governed by data fidelity and the Lipschitz constant of the inverse mapping, forming the basis for our regularization technique. Additionally, we demonstrate that without ground truth degradation data, latent dynamics lack uniqueness, leading to infinite equivalent solutions. Tests on turbofan engine and battery datasets confirm improved robustness and performance in fault diagnosis and prognosis.
期刊介绍:
The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs.
With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.