Sudharson K , Varsha S , Santhiya R , Rajalakshmi D
{"title":"Quantum-enhanced LSTM for predictive maintenance in industrial IoT systems","authors":"Sudharson K , Varsha S , Santhiya R , Rajalakshmi D","doi":"10.1016/j.mex.2025.103653","DOIUrl":null,"url":null,"abstract":"<div><div>An innovative solution for predictive maintenance in IIoT systems combining quantum computing with the proficiency of LSTM neural networks is proposed by us. Our concept is guided by a hybrid quantum-classical architecture to facilitate quantum computing to exploit high-dimensional industrial sensor measurements while preserving crucial temporal relationships through particular quantum channels. Through the combination of the representational ingenuity of quantum circuits, along with the sequence-based modelling of classical LSTMs, QE-LSTM is uniquely positioned to handle complicated time series coming out of industrial sensors. At the heart of our methodology are the following unique elements:<ul><li><span>•</span><span><div>A collaborative framework integrating quantum and classical technologies allowing for the quantum computer to manage the complex analysis of high dimensional sensor data in the industry.</div></span></li><li><span>•</span><span><div>Quantum channel designs were aimed at minimizing temporal dependencies in temporal series industrial measurements, thereby maximizing the quality of sequential analysis.</div></span></li><li><span>•</span><span><div><div>Under ODS hindcasting, QE-LSTM improved F1 by 4–5 percentage points on SECOM and reduced RMSE and NASA Score on C-MAPSS; trends were consistent on IMMD (<span><span>Table 1</span></span>, <span><span>Table 2</span></span>).</div><div><span><span><p><span>Table 1</span>. <!-->Performance comparison across datasets.</p></span></span><div><table><thead><tr><th>Dataset</th><th>Model</th><th>Accuracy</th><th>Precision</th><th>Recall</th><th>F1</th><th>AUC</th></tr></thead><tbody><tr><td>SECOM</td><td>LSTM</td><td>0.864</td><td>0.842</td><td>0.809</td><td>0.825</td><td>0.902</td></tr><tr><td></td><td>CNN-LSTM</td><td>0.878</td><td>0.862</td><td>0.824</td><td>0.842</td><td>0.914</td></tr><tr><td></td><td><strong>QE-LSTM (sim)</strong></td><td><strong>0.904</strong></td><td><strong>0.892</strong></td><td><strong>0.861</strong></td><td><strong>0.876</strong></td><td><strong>0.938</strong></td></tr><tr><td></td><td><strong>QE-LSTM (hardware)</strong></td><td>0.896</td><td>0.881</td><td>0.850</td><td>0.865</td><td>0.930</td></tr><tr><td>IMMD</td><td>LSTM</td><td>0.906</td><td>0.883</td><td>0.862</td><td>0.872</td><td>0.943</td></tr><tr><td></td><td>CNN-LSTM</td><td>0.913</td><td>0.891</td><td>0.869</td><td>0.880</td><td>0.949</td></tr><tr><td></td><td><strong>QE-LSTM (sim)</strong></td><td><strong>0.928</strong></td><td><strong>0.908</strong></td><td><strong>0.888</strong></td><td><strong>0.898</strong></td><td><strong>0.960</strong></td></tr></tbody></table></div><div><div>QE-LSTM (sim) vs LSTM F1 deltas: SECOM <strong>+5.1 pp</strong>, IMMD <strong>+2.6 pp</strong>; paired <em>t</em>-test <em>p</em> < 0.01.</div></div></div><div><span><span><p><span>Table 2</span>. <!-->RUL prediction performance metrics.</p></span></span><div><table><thead><tr><th>Metric</th><th>Classical LSTM</th><th>CNN-LSTM</th><th>QE-LSTM (sim)</th><th>QE-LSTM (hardware)</th><th>Improvement vs LSTM</th></tr></thead><tbody><tr><td>RMSE ↓</td><td>20.6</td><td>19.4</td><td><strong>18.1</strong></td><td>18.7</td><td><strong>12.1</strong> <strong>%</strong></td></tr><tr><td>MAE ↓</td><td>15.4</td><td>14.6</td><td><strong>13.8</strong></td><td>14.3</td><td><strong>10.4</strong> <strong>%</strong></td></tr><tr><td>NASA Score ↓</td><td>692</td><td>648</td><td><strong>603</strong></td><td>621</td><td><strong>12.8</strong> <strong>%</strong></td></tr></tbody></table></div><div><div>* Evaluations are positive if all the metrics have smaller values. Score is a metric that stands out because of the tendency to heavily penalise late predictions (which is highly relevant to effective maintenance planning).</div></div></div></div></span></li></ul>In the application of failure detection of bearing, QE-LSTM improves F1 over classical baselines on SECOM by 4–5 pp, with similar gains on IMMD; results on C-MAPSS (RUL) show consistent reductions in RMSE and NASA score.</div></div>","PeriodicalId":18446,"journal":{"name":"MethodsX","volume":"15 ","pages":"Article 103653"},"PeriodicalIF":1.9000,"publicationDate":"2025-09-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"MethodsX","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2215016125004972","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MULTIDISCIPLINARY SCIENCES","Score":null,"Total":0}
引用次数: 0
Abstract
An innovative solution for predictive maintenance in IIoT systems combining quantum computing with the proficiency of LSTM neural networks is proposed by us. Our concept is guided by a hybrid quantum-classical architecture to facilitate quantum computing to exploit high-dimensional industrial sensor measurements while preserving crucial temporal relationships through particular quantum channels. Through the combination of the representational ingenuity of quantum circuits, along with the sequence-based modelling of classical LSTMs, QE-LSTM is uniquely positioned to handle complicated time series coming out of industrial sensors. At the heart of our methodology are the following unique elements:
•
A collaborative framework integrating quantum and classical technologies allowing for the quantum computer to manage the complex analysis of high dimensional sensor data in the industry.
•
Quantum channel designs were aimed at minimizing temporal dependencies in temporal series industrial measurements, thereby maximizing the quality of sequential analysis.
•
Under ODS hindcasting, QE-LSTM improved F1 by 4–5 percentage points on SECOM and reduced RMSE and NASA Score on C-MAPSS; trends were consistent on IMMD (Table 1, Table 2).
Table 1. Performance comparison across datasets.
Dataset
Model
Accuracy
Precision
Recall
F1
AUC
SECOM
LSTM
0.864
0.842
0.809
0.825
0.902
CNN-LSTM
0.878
0.862
0.824
0.842
0.914
QE-LSTM (sim)
0.904
0.892
0.861
0.876
0.938
QE-LSTM (hardware)
0.896
0.881
0.850
0.865
0.930
IMMD
LSTM
0.906
0.883
0.862
0.872
0.943
CNN-LSTM
0.913
0.891
0.869
0.880
0.949
QE-LSTM (sim)
0.928
0.908
0.888
0.898
0.960
QE-LSTM (sim) vs LSTM F1 deltas: SECOM +5.1 pp, IMMD +2.6 pp; paired t-test p < 0.01.
Table 2. RUL prediction performance metrics.
Metric
Classical LSTM
CNN-LSTM
QE-LSTM (sim)
QE-LSTM (hardware)
Improvement vs LSTM
RMSE ↓
20.6
19.4
18.1
18.7
12.1%
MAE ↓
15.4
14.6
13.8
14.3
10.4%
NASA Score ↓
692
648
603
621
12.8%
* Evaluations are positive if all the metrics have smaller values. Score is a metric that stands out because of the tendency to heavily penalise late predictions (which is highly relevant to effective maintenance planning).
In the application of failure detection of bearing, QE-LSTM improves F1 over classical baselines on SECOM by 4–5 pp, with similar gains on IMMD; results on C-MAPSS (RUL) show consistent reductions in RMSE and NASA score.