Investigation on the effects of the application of a sublimating matte coating in optical coordinate measurement of additively manufactured parts.

Abstract

Coating sprays play a crucial role in extending the capabilities of optical measuring systems, especially when dealing with reflective surfaces, where excessive reflections, caused by incident light hitting the object surface, lead to increased noise and missing data points in the measurement results. This work focuses on metal additively manufactured parts, and explores how the application of a sublimating matting spray on the measured surfaces can improve measurement performance. The use of sublimating matting sprays is a recent development for achieving temporary coatings that are useful for measurement, but then disappear in the final product. A series of experiments was performed involving measurement by fringe projection on a selected test part pre- and post-application of a sublimating coating layer. A comparison of measurement performance across the experiments was run by computing a selected set of custom-developed point cloud quality indicators: rate of surface coverage, level of sampling density, local point dispersion, variation of selected linear dimensions computed from the point clouds. In addition, measurements were performed using an optical profilometer on the coated and uncoated surfaces to determine both thickness of the coating layer and changes of surface texture (matte effect) due to the presence of the coating layer.