Forming mechanism and regulation of microstructural evolution for stainless steel tube with annular inner ribs by the method of hot power spinning

IF 2.6 3区 材料科学 Q2 ENGINEERING, MANUFACTURING
Peng Zhang, Chen-Hao Zhao, Tian-Feng Wu, Jian-Chao Han
{"title":"Forming mechanism and regulation of microstructural evolution for stainless steel tube with annular inner ribs by the method of hot power spinning","authors":"Peng Zhang,&nbsp;Chen-Hao Zhao,&nbsp;Tian-Feng Wu,&nbsp;Jian-Chao Han","doi":"10.1007/s12289-025-01916-5","DOIUrl":null,"url":null,"abstract":"<div><p>Thin-walled 304 stainless steel tubes with annular inner ribs have high strength, high stiffness, and light-weighting characteristics, and have wide applications in the aviation, aerospace, and navigation fields. In this study, stainless steel thin-walled tubes with inner ribs were manufactured by hot power backward-spinning. The microstructural morphology, microhardness, and main texture evolution of typical regions of the tube were characterized and tested. The influence of different stress-loading conditions on the microstructure and mechanical properties of the tube was mainly studied. The numerical simulation for the hot spinning forming process of 304 stainless steel was carried out to analyze the material flow rules in the regions of inner rib and wall-thinning, as well as predict the height of inner ribs with different spinning parameters. The results showed that the thinning of the wall of the tube region is obvious, and the material in the inner rib region fills into the groove of the mandrel, and the loading paths of stress on the materials in these regions are different, and the wall-thinning region is subjected to axial and radial loads accuring plane strain, which leads to the transformation from the original equiaxial crystalline to elongated grains. The microstructure of the sample presented strong &lt; 111&gt;//AD texture for the reason of acutely axial load born from rotating tools during spinning. This study provides a reliable theoretical basis and technical reference for the optimization of the spinning forming process of stainless steel thin-walled tubes with annular inner ribs.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":591,"journal":{"name":"International Journal of Material Forming","volume":"18 2","pages":""},"PeriodicalIF":2.6000,"publicationDate":"2025-06-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Material Forming","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s12289-025-01916-5","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0

Abstract

Thin-walled 304 stainless steel tubes with annular inner ribs have high strength, high stiffness, and light-weighting characteristics, and have wide applications in the aviation, aerospace, and navigation fields. In this study, stainless steel thin-walled tubes with inner ribs were manufactured by hot power backward-spinning. The microstructural morphology, microhardness, and main texture evolution of typical regions of the tube were characterized and tested. The influence of different stress-loading conditions on the microstructure and mechanical properties of the tube was mainly studied. The numerical simulation for the hot spinning forming process of 304 stainless steel was carried out to analyze the material flow rules in the regions of inner rib and wall-thinning, as well as predict the height of inner ribs with different spinning parameters. The results showed that the thinning of the wall of the tube region is obvious, and the material in the inner rib region fills into the groove of the mandrel, and the loading paths of stress on the materials in these regions are different, and the wall-thinning region is subjected to axial and radial loads accuring plane strain, which leads to the transformation from the original equiaxial crystalline to elongated grains. The microstructure of the sample presented strong < 111>//AD texture for the reason of acutely axial load born from rotating tools during spinning. This study provides a reliable theoretical basis and technical reference for the optimization of the spinning forming process of stainless steel thin-walled tubes with annular inner ribs.

Graphical Abstract

热旋压环形内筋不锈钢管成形机理及组织演变规律
带环形内肋的薄壁304不锈钢管具有高强度、高刚度、轻量化等特点,在航空、航天、航海等领域有着广泛的应用。本研究采用热动力反向旋压法制备了带内肋的不锈钢薄壁管。对管材典型区域的显微组织形貌、显微硬度和主要织构演变进行了表征和测试。重点研究了不同应力加载条件对管材组织和力学性能的影响。对304不锈钢热旋压成形过程进行了数值模拟,分析了内筋和壁厚减薄区域的物料流动规律,并对不同旋压参数下的内筋高度进行了预测。结果表明:管状区壁厚变薄明显,内肋区材料向芯筒槽内填充,且各区域材料的应力加载路径不同,壁厚变薄区受到轴向和径向载荷的平面应变作用,导致原等轴晶向细长晶转变;由于纺丝过程中旋转工具产生的剧烈轴向载荷,试样的显微组织呈现出强烈的<; 111>;//AD织构。该研究为不锈钢环形内筋薄壁管旋压成形工艺的优化提供了可靠的理论依据和技术参考。图形抽象
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
International Journal of Material Forming
International Journal of Material Forming ENGINEERING, MANUFACTURING-MATERIALS SCIENCE, MULTIDISCIPLINARY
CiteScore
5.10
自引率
4.20%
发文量
76
审稿时长
>12 weeks
期刊介绍: The Journal publishes and disseminates original research in the field of material forming. The research should constitute major achievements in the understanding, modeling or simulation of material forming processes. In this respect ‘forming’ implies a deliberate deformation of material. The journal establishes a platform of communication between engineers and scientists, covering all forming processes, including sheet forming, bulk forming, powder forming, forming in near-melt conditions (injection moulding, thixoforming, film blowing etc.), micro-forming, hydro-forming, thermo-forming, incremental forming etc. Other manufacturing technologies like machining and cutting can be included if the focus of the work is on plastic deformations. All materials (metals, ceramics, polymers, composites, glass, wood, fibre reinforced materials, materials in food processing, biomaterials, nano-materials, shape memory alloys etc.) and approaches (micro-macro modelling, thermo-mechanical modelling, numerical simulation including new and advanced numerical strategies, experimental analysis, inverse analysis, model identification, optimization, design and control of forming tools and machines, wear and friction, mechanical behavior and formability of materials etc.) are concerned.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信