{"title":"An Ultrasonic Echo Defect Recognition Method for Oil and Gas Pipelines Combining CNN-LSTM and Multi-Head Self-Attention Mechanism","authors":"Zhanming Zhang, Minghui Wei, Zheng Wang","doi":"10.1134/S1061830925603526","DOIUrl":null,"url":null,"abstract":"<p>Oil and gas pipelines are crucial infrastructures in the oil and gas industry, responsible for transporting resources and connecting supply and demand. However, the complex operational environment, influenced by external and internal factors, leads to varying degrees of damage or structural failures as service time increases. If these defects are not identified and repaired promptly, they can result in serious safety incidents, endangering lives and property. To address the problems of uneven recognition accuracy and insufficient generalization ability of traditional oil and gas pipeline defect recognition and classification methods under different working conditions, the paper utilizes convolutional neural network (CNN) to extract spatial features from the ultrasonic echo sequences, which are then cascaded to long short-term memory (LSTM) network to mine the temporal features hidden within the ultrasonic echo sequences. Next, by employing a multi-head self-attention mechanism to dynamically adjust weights based on feature importance, the accuracy of defect identification and classification is improved. Validation using actual ultrasonic echo data from pipeline defects shows that the accuracy rates for identifying and classifying signals with no defects, as well as with defects at depths of 2, 5, and 8 mm, are 94, 89, 100, and 100%, respectively. The corresponding precision, recall, and F1-score all exceed 90%, significantly outperforming traditional methods. Furthermore, under the multi-condition noise resistance and generalization validation, the model consistently maintains an accuracy rate of over 90%, demonstrating robust noise resistance and strong generalization capabilities.</p>","PeriodicalId":764,"journal":{"name":"Russian Journal of Nondestructive Testing","volume":"61 6","pages":"633 - 653"},"PeriodicalIF":0.9000,"publicationDate":"2025-09-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Russian Journal of Nondestructive Testing","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1134/S1061830925603526","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"MATERIALS SCIENCE, CHARACTERIZATION & TESTING","Score":null,"Total":0}
引用次数: 0
Abstract
Oil and gas pipelines are crucial infrastructures in the oil and gas industry, responsible for transporting resources and connecting supply and demand. However, the complex operational environment, influenced by external and internal factors, leads to varying degrees of damage or structural failures as service time increases. If these defects are not identified and repaired promptly, they can result in serious safety incidents, endangering lives and property. To address the problems of uneven recognition accuracy and insufficient generalization ability of traditional oil and gas pipeline defect recognition and classification methods under different working conditions, the paper utilizes convolutional neural network (CNN) to extract spatial features from the ultrasonic echo sequences, which are then cascaded to long short-term memory (LSTM) network to mine the temporal features hidden within the ultrasonic echo sequences. Next, by employing a multi-head self-attention mechanism to dynamically adjust weights based on feature importance, the accuracy of defect identification and classification is improved. Validation using actual ultrasonic echo data from pipeline defects shows that the accuracy rates for identifying and classifying signals with no defects, as well as with defects at depths of 2, 5, and 8 mm, are 94, 89, 100, and 100%, respectively. The corresponding precision, recall, and F1-score all exceed 90%, significantly outperforming traditional methods. Furthermore, under the multi-condition noise resistance and generalization validation, the model consistently maintains an accuracy rate of over 90%, demonstrating robust noise resistance and strong generalization capabilities.
期刊介绍:
Russian Journal of Nondestructive Testing, a translation of Defectoskopiya, is a publication of the Russian Academy of Sciences. This publication offers current Russian research on the theory and technology of nondestructive testing of materials and components. It describes laboratory and industrial investigations of devices and instrumentation and provides reviews of new equipment developed for series manufacture. Articles cover all physical methods of nondestructive testing, including magnetic and electrical; ultrasonic; X-ray and Y-ray; capillary; liquid (color luminescence), and radio (for materials of low conductivity).