An efficient higher-order triangulation based micromechanical model for fiber composites

Abstract

Composite microstructures are susceptible to localized stress concentrations between close or touching fibers where failure can initiate and propagate. Typically, representative volume elements are used to predict mechanical response by simulating random microstructure arrangements under different loading configurations. However, these simulations can be prohibitively expensive when considering large microstructures or closely packed fibers. The current work aims to provide a computationally efficient method for predicting homogenized and local properties of composite microstructures through a novel finite element mesh referred to as the fixed triangulation-mesh model. This triangulation-based meshing algorithm uses configured element sizes where the highest stresses occur and higher order elements to capture stress gradients between closely packed fibers. An efficient homogenization technique to fully characterize the stiffness matrix of the composite without the need for individual load perturbations or stress integration was derived and implemented. A progressive damage model using the smeared crack approach was implemented with higher order elements to simulate post-peak softening. The results for stiffness, transverse strength, and in-plane shear strength were verified against the high fidelity generalized method of cells for different microstructures of varying fiber volume fractions. Then, a comparison was made to a refined mesh finite element model with linear elements and a toughened matrix. The fixed triangulation-mesh model showed good agreement between the high fidelity generalized method of cells and linear element models, and computation time was reduced by approximately 104 times for the low-toughness matrix, and 55 times for the toughened matrix.