{"title":"Comprehensive analysis of bending fracture behavior in calcined red-layer Portland composites: A multi-perspective approach","authors":"Ke Zhang , Zichen Wang , Kai Zhang , Na Li","doi":"10.1016/j.tafmec.2025.105169","DOIUrl":null,"url":null,"abstract":"<div><div>The red-clay (also known as red-layer) in Central Yunnan, as a typical engineering waste, still lacks effective pathways for large-scale resource utilization. In this study, calcined red-layer is used to partially replace cement to prepare calcined red-layer Portland composites (RPC), and a series of three-point bending tests are conducted. By integrating digital image correlation (DIC) technology, energy evolution analysis, fracture process zone (FPZ) characterization, and quantitative fracture surface morphology analysis, the bending fracture behaviors of RPC materials are systematically revealed. The results show that with increasing replacement ratio of calcined red-layer, the mechanical properties and strain energy of RPC specimens show a decreasing trend, indicating a reduction in overall load-bearing capacity and energy release potential. Meanwhile, the expansion of the fracture process zone and the increased roughness of fracture surface morphology reflect more complex crack propagation paths. The microstructural evolution of RPC specimens with different replacement ratios of calcined red-layer is investigated using scanning electron microscopy (SEM). Based on fractal theory, the microstructural complexity is quantitatively described by the calculate box-counting fractal dimension (<em>D</em>), which increases from 1.1096 to 1.3261 with higher replacement ratios. Significant correlations are observed between <em>D</em> and the macroscopic mechanical properties, strain energy properties, FPZ properties and fracture surface morphology properties, with correlation coefficients ranging from 0.82 to 0.97. The results demonstrate the driving role of microstructural complexity in the evolution of bending fracture behaviors of RPC materials, providing a theoretical foundation and engineering guidance for the high-value utilization of waste red-layer and the design of green, high-toughness concrete materials.</div></div>","PeriodicalId":22879,"journal":{"name":"Theoretical and Applied Fracture Mechanics","volume":"140 ","pages":"Article 105169"},"PeriodicalIF":5.6000,"publicationDate":"2025-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Theoretical and Applied Fracture Mechanics","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0167844225003271","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0
Abstract
The red-clay (also known as red-layer) in Central Yunnan, as a typical engineering waste, still lacks effective pathways for large-scale resource utilization. In this study, calcined red-layer is used to partially replace cement to prepare calcined red-layer Portland composites (RPC), and a series of three-point bending tests are conducted. By integrating digital image correlation (DIC) technology, energy evolution analysis, fracture process zone (FPZ) characterization, and quantitative fracture surface morphology analysis, the bending fracture behaviors of RPC materials are systematically revealed. The results show that with increasing replacement ratio of calcined red-layer, the mechanical properties and strain energy of RPC specimens show a decreasing trend, indicating a reduction in overall load-bearing capacity and energy release potential. Meanwhile, the expansion of the fracture process zone and the increased roughness of fracture surface morphology reflect more complex crack propagation paths. The microstructural evolution of RPC specimens with different replacement ratios of calcined red-layer is investigated using scanning electron microscopy (SEM). Based on fractal theory, the microstructural complexity is quantitatively described by the calculate box-counting fractal dimension (D), which increases from 1.1096 to 1.3261 with higher replacement ratios. Significant correlations are observed between D and the macroscopic mechanical properties, strain energy properties, FPZ properties and fracture surface morphology properties, with correlation coefficients ranging from 0.82 to 0.97. The results demonstrate the driving role of microstructural complexity in the evolution of bending fracture behaviors of RPC materials, providing a theoretical foundation and engineering guidance for the high-value utilization of waste red-layer and the design of green, high-toughness concrete materials.
期刊介绍:
Theoretical and Applied Fracture Mechanics'' aims & scopes have been re-designed to cover both the theoretical, applied, and numerical aspects associated with those cracking related phenomena taking place, at a micro-, meso-, and macroscopic level, in materials/components/structures of any kind.
The journal aims to cover the cracking/mechanical behaviour of materials/components/structures in those situations involving both time-independent and time-dependent system of external forces/moments (such as, for instance, quasi-static, impulsive, impact, blasting, creep, contact, and fatigue loading). Since, under the above circumstances, the mechanical behaviour of cracked materials/components/structures is also affected by the environmental conditions, the journal would consider also those theoretical/experimental research works investigating the effect of external variables such as, for instance, the effect of corrosive environments as well as of high/low-temperature.