Experimental investigation on mechanical properties of 3D printed specimens with varying infill patterns

Amrita M, Vishnu Vardhan R, Prudhvi Sai V, Aswith Varma TAR, Sunny P
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Abstract

Additive manufacturing (AM) is a rapidly expanding advanced manufacturing technology that enables high accuracy and low-cost manufacturing of physical models and complex geometric structures. AM technology is currently found in a wide range of engineering applications, such as the mechanical, biomedical, construction, aerospace, and food industries. But there are many parameters on which the mechanical properties of 3D-printed components depend. In the present work, the influence of infill patterns of 3D-printed polylactic acid (PLA) components on mechanical properties is investigated. 3D printed components with a build plate temperature of 200 degrees, a printing temperature of 50 degrees, an infill density of 30 %, an infill thickness of 4 mm, and varying infill patterns are printed. Different infill patterns used are line, triangle, hexagon, and 3D infill. All samples are printed as per ASTM standards and are tested for their mechanical properties like tensile strength, hardness, and impact strength. Tensile strength is found to be highest for the hexagonal infill pattern and least for the line infill pattern. Toughness and hardness are found to be highest for the 3D infill pattern, with 222 % and 61.82 % enhancement over the line infill pattern. Under cyclic loading, the hexagonal infill specimen failed at 25614 cycles at loading conditions of 0.3‐–0.7 kN and at a frequency of 10 Hz.
不同填充模式3D打印试件力学性能的实验研究
增材制造(AM)是一种快速发展的先进制造技术,可以实现高精度和低成本的物理模型和复杂几何结构的制造。增材制造技术目前广泛应用于工程领域,如机械、生物医学、建筑、航空航天和食品工业。但是3d打印部件的机械性能取决于许多参数。在本工作中,研究了3d打印聚乳酸(PLA)组件的填充模式对力学性能的影响。打印的3D打印组件的构建板温度为200度,打印温度为50度,填充密度为30%,填充厚度为4mm,填充图案各异。不同的填充模式使用线形、三角形、六边形和3D填充。所有样品都按照ASTM标准打印,并测试其机械性能,如拉伸强度,硬度和冲击强度。发现六边形填充图案的抗拉强度最高,而线条填充图案的抗拉强度最低。发现三维填充模式的韧性和硬度最高,比直线填充模式提高222%和61.82%。在循环加载条件下,在0.3 ~ 0.7 kN的加载条件下,在10 Hz的加载频率下,六角形充填体试件在25614次循环中失效。
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