Low frequency feed modulation assisted milling for chatter avoidance

IF 3.2 3区工程技术 Q2 ENGINEERING, INDUSTRIAL

Cirp Annals-Manufacturing Technology Pub Date : 2025-01-01 DOI:10.1016/j.cirp.2025.04.057

Yutaro Kawana , Seyed Mahmood Shantiaeezade , Burak Sencer (2) , Ryosuke Ikeda , Norikazu Suzuki (2)

引用次数: 0

Abstract

This paper presents a low-frequency vibration assisted machining strategy to improve dynamic stability of milling operations. Machine tool feed-drives are utilized to introduce low-frequency and low-amplitude feed modulations that are used to control tool’s cutting-edge engagement. The pitch angle of a tool can be altered to effectively realize variable pitch cutting kinematics. Feed modulation signal is automatically adjusted to suppress chatter vibrations on-the-fly. Experimental results show that a conventional 4-flute cutter can be transformed to cut with 3 or less teeth with variable pitch arrangement to improve both the asymptotic chatter stability limit and the lobe structure to maximize productivity.

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低频进给调制辅助铣削以避免颤振

提出了一种低频振动辅助加工策略，以提高铣削加工的动态稳定性。机床进给驱动器用于引入低频和低幅度进给调制，用于控制刀具的尖端接合。可以改变刀具的俯仰角，有效地实现变节距切削运动学。馈入调制信号自动调节，以抑制颤振振动。实验结果表明，将传统的4槽铣刀改造成3齿或更少的变间距切削，既提高了渐近颤振稳定极限，又改善了叶片结构，实现了生产率最大化。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Cirp Annals-Manufacturing Technology 工程技术-工程：工业

CiteScore

7.50

自引率

9.80%

发文量

137

审稿时长

13.5 months

期刊介绍： CIRP, The International Academy for Production Engineering, was founded in 1951 to promote, by scientific research, the development of all aspects of manufacturing technology covering the optimization, control and management of processes, machines and systems. This biannual ISI cited journal contains approximately 140 refereed technical and keynote papers. Subject areas covered include: Assembly, Cutting, Design, Electro-Physical and Chemical Processes, Forming, Abrasive processes, Surfaces, Machines, Production Systems and Organizations, Precision Engineering and Metrology, Life-Cycle Engineering, Microsystems Technology (MST), Nanotechnology.