Real-time inner wall surface defect detection based on multi-morphological feature fusion network

Abstract

In industrial manufacturing, defects on the inner wall surface are crucial for quality and safety assessment. However, existing detection methods are limited by low resolution and glare interference. This study presents a Multi-morphological Feature Fusion Network for Object Detection (MFFN-OD) for 360°detection of inner wall image defects. First, it cleverly integrates panoramic imaging with conventional features through a dual-branch backbone and annular features, ensuring rotation invariance and holistic feature preservation. Second, we develop an Adaptive Multi-morphological Feature Alignment Module (AMFAM) that combats centrally polarized defects by automatically adjusting feature alignment, reducing noise, and increasing accuracy, as well as a feature interaction module with a focus on strengthening multiscale feature fusion. Third, we introduce an Asymptotic Feature Pyramid Network with Auxiliary Features (AFPN-AF) to further refine fusion, close semantic gaps, and improve performance. Experimental results show that MFFN-OD achieves 96.1% mean Average Precision (mAP) and 94.3% Average Precision (AP) for demanding faults with fast detection of 17 milliseconds per frame, meeting industrial requirements for accuracy and real-time performance.