A multi-type riveting defect detection and classification method based on the enhancement of force-displacement curve timing features

IF 6.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING
Zhipu Tan , Yonggang Kang , Siren Song , Shuaijia Kou , Bin Li
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引用次数: 0

Abstract

Aiming at the key requirements of riveting quality inspection for aircraft thin-walled structures, this study proposes an intelligent detection method for multi-type defects based on riveting timing feature enhancement. Addressing the issues of low efficiency and high subjectivity in traditional manual detection, the research achieves technical breakthroughs through three stages: First, based on the size measurement of the high-precision driven head, a classification system for riveting defects is constructed, and the visual mapping relationship between geometric parameters and quality standards is established. Second, the force-displacement dynamic characteristics and their change rates of the riveting process are incorporated into the analysis framework. The correlation mechanism between specific defects and mechanical responses is revealed by decoupling the characteristics of the process stages, and the relationship between the process characteristics and quality indicators is identified. Finally, an intelligent recognition model based on BiLSTM is constructed, and its superior performance in multi-type defect classification is validated through comparative experiments. The experimental results show that the four evaluation indexes of this method exceed 98 %, providing a quality monitoring solution for the field of aviation manufacturing.
基于力-位移曲线时序特征增强的多类型铆接缺陷检测与分类方法
针对飞机薄壁结构铆接质量检测的关键要求,提出了一种基于铆接时序特征增强的多类型缺陷智能检测方法。针对传统手工检测效率低、主观性强的问题,本研究通过三个阶段实现技术突破:一是基于高精度驱动头尺寸测量,构建铆接缺陷分类体系,建立几何参数与质量标准的可视化映射关系;其次,将铆接过程的力-位移动态特性及其变化率纳入分析框架。通过对工艺阶段特征的解耦,揭示了具体缺陷与力学响应之间的关联机理,识别了工艺特征与质量指标之间的关系。最后,构建了基于BiLSTM的智能识别模型,并通过对比实验验证了其在多类型缺陷分类中的优越性能。实验结果表明,该方法的四项评价指标均超过98%,为航空制造领域提供了一种质量监控解决方案。
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来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
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