Nesting and Scheduling in Additive Manufacturing: The Impact of Practical Nesting Strategies on Overall Makespan Efficiency

IF 2.5 Q2 ENGINEERING, INDUSTRIAL
Jeanette Rodriguez, Daniel Rossit
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引用次数: 0

Abstract

In recent years, significant advancements in digital information management and new capabilities within Industry 4.0/5.0 systems have transformed production systems, enabling mass customisation as a new realistic paradigm. Additive manufacturing (AM), or 3D printing, represents a revolutionary approach by allowing the creation of highly personalised products without significantly increasing costs or production time. Efficient utilisation of AM resources requires effective production planning and management, particularly in scheduling production orders, which involves complex nesting logic due to the nonidentical nature of the pieces produced. This work aims to generate actionable knowledge for practitioners, enhancing their ability to understand and effectively tackle these challenges. To achieve this, various deterministic heuristics are proposed to solve the nesting/batching process, and their impact on the quality of final scheduling and computational time is analysed. Real datasets are used to evaluate these strategies, solving larger-sized problems than those previously addressed, to assess resolution capacity. This approach allows for practical rules (easily assimilable by practitioners) to be derived, which ultimately enhance the efficiency of AM systems. The results demonstrate that generating heterogeneous builds—distinct in average heights or volumes—not only improves makespan values by approximately 2%, but also, significantly accelerates the scheduling optimisation process. For the largest instances, computational time is reduced from over 1100 s to just 22 s, representing a remarkable 184% reduction. The underlying intuition for this drastic CPU time reduction is that heterogeneous builds benefit MILP solvers by tightening relaxed solutions; that is, fractional values for binary variables tend to align more closely with the final optimal values.

Abstract Image

增材制造中的嵌套与调度:实用嵌套策略对总完工时间效率的影响
近年来,数字信息管理的重大进步和工业4.0/5.0系统中的新功能已经改变了生产系统,使大规模定制成为一种新的现实范例。增材制造(AM)或3D打印代表了一种革命性的方法,允许在不显着增加成本或生产时间的情况下创建高度个性化的产品。AM资源的有效利用需要有效的生产计划和管理,特别是在安排生产订单时,由于所生产的部件的不相同性质,这涉及到复杂的嵌套逻辑。这项工作旨在为从业者提供可操作的知识,提高他们理解和有效应对这些挑战的能力。为此,提出了求解嵌套/批处理过程的各种确定性启发式算法,并分析了它们对最终调度质量和计算时间的影响。真实数据集用于评估这些策略,解决比以前解决的更大的问题,以评估分辨率能力。这种方法允许推导实际规则(容易被从业者吸收),最终提高AM系统的效率。结果表明,生成异构构建(平均高度或体积不同)不仅使makespan值提高了约2%,而且还显著加快了调度优化过程。对于最大的实例,计算时间从1100秒减少到22秒,减少了184%。这种大幅减少CPU时间的潜在直觉是,异构构建通过收紧宽松的解决方案使MILP求解器受益;也就是说,二元变量的分数值往往与最终的最优值更接近。
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来源期刊
IET Collaborative Intelligent Manufacturing
IET Collaborative Intelligent Manufacturing Engineering-Industrial and Manufacturing Engineering
CiteScore
9.10
自引率
2.40%
发文量
25
审稿时长
20 weeks
期刊介绍: IET Collaborative Intelligent Manufacturing is a Gold Open Access journal that focuses on the development of efficient and adaptive production and distribution systems. It aims to meet the ever-changing market demands by publishing original research on methodologies and techniques for the application of intelligence, data science, and emerging information and communication technologies in various aspects of manufacturing, such as design, modeling, simulation, planning, and optimization of products, processes, production, and assembly. The journal is indexed in COMPENDEX (Elsevier), Directory of Open Access Journals (DOAJ), Emerging Sources Citation Index (Clarivate Analytics), INSPEC (IET), SCOPUS (Elsevier) and Web of Science (Clarivate Analytics).
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