{"title":"Nesting and Scheduling in Additive Manufacturing: The Impact of Practical Nesting Strategies on Overall Makespan Efficiency","authors":"Jeanette Rodriguez, Daniel Rossit","doi":"10.1049/cim2.70036","DOIUrl":null,"url":null,"abstract":"<p>In recent years, significant advancements in digital information management and new capabilities within Industry 4.0/5.0 systems have transformed production systems, enabling mass customisation as a new realistic paradigm. Additive manufacturing (AM), or 3D printing, represents a revolutionary approach by allowing the creation of highly personalised products without significantly increasing costs or production time. Efficient utilisation of AM resources requires effective production planning and management, particularly in scheduling production orders, which involves complex nesting logic due to the nonidentical nature of the pieces produced. This work aims to generate actionable knowledge for practitioners, enhancing their ability to understand and effectively tackle these challenges. To achieve this, various deterministic heuristics are proposed to solve the nesting/batching process, and their impact on the quality of final scheduling and computational time is analysed. Real datasets are used to evaluate these strategies, solving larger-sized problems than those previously addressed, to assess resolution capacity. This approach allows for practical rules (easily assimilable by practitioners) to be derived, which ultimately enhance the efficiency of AM systems. The results demonstrate that generating heterogeneous builds—distinct in average heights or volumes—not only improves makespan values by approximately 2%, but also, significantly accelerates the scheduling optimisation process. For the largest instances, computational time is reduced from over 1100 s to just 22 s, representing a remarkable 184% reduction. The underlying intuition for this drastic CPU time reduction is that heterogeneous builds benefit MILP solvers by tightening relaxed solutions; that is, fractional values for binary variables tend to align more closely with the final optimal values.</p>","PeriodicalId":33286,"journal":{"name":"IET Collaborative Intelligent Manufacturing","volume":"7 1","pages":""},"PeriodicalIF":2.5000,"publicationDate":"2025-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1049/cim2.70036","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"IET Collaborative Intelligent Manufacturing","FirstCategoryId":"1085","ListUrlMain":"https://onlinelibrary.wiley.com/doi/10.1049/cim2.70036","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
In recent years, significant advancements in digital information management and new capabilities within Industry 4.0/5.0 systems have transformed production systems, enabling mass customisation as a new realistic paradigm. Additive manufacturing (AM), or 3D printing, represents a revolutionary approach by allowing the creation of highly personalised products without significantly increasing costs or production time. Efficient utilisation of AM resources requires effective production planning and management, particularly in scheduling production orders, which involves complex nesting logic due to the nonidentical nature of the pieces produced. This work aims to generate actionable knowledge for practitioners, enhancing their ability to understand and effectively tackle these challenges. To achieve this, various deterministic heuristics are proposed to solve the nesting/batching process, and their impact on the quality of final scheduling and computational time is analysed. Real datasets are used to evaluate these strategies, solving larger-sized problems than those previously addressed, to assess resolution capacity. This approach allows for practical rules (easily assimilable by practitioners) to be derived, which ultimately enhance the efficiency of AM systems. The results demonstrate that generating heterogeneous builds—distinct in average heights or volumes—not only improves makespan values by approximately 2%, but also, significantly accelerates the scheduling optimisation process. For the largest instances, computational time is reduced from over 1100 s to just 22 s, representing a remarkable 184% reduction. The underlying intuition for this drastic CPU time reduction is that heterogeneous builds benefit MILP solvers by tightening relaxed solutions; that is, fractional values for binary variables tend to align more closely with the final optimal values.
期刊介绍:
IET Collaborative Intelligent Manufacturing is a Gold Open Access journal that focuses on the development of efficient and adaptive production and distribution systems. It aims to meet the ever-changing market demands by publishing original research on methodologies and techniques for the application of intelligence, data science, and emerging information and communication technologies in various aspects of manufacturing, such as design, modeling, simulation, planning, and optimization of products, processes, production, and assembly.
The journal is indexed in COMPENDEX (Elsevier), Directory of Open Access Journals (DOAJ), Emerging Sources Citation Index (Clarivate Analytics), INSPEC (IET), SCOPUS (Elsevier) and Web of Science (Clarivate Analytics).