High-temperature oxidation failure in reactivity-initiated accidents: An evaluation of failure criteria based on oxygen concentration from the previous NSRR experiments

Abstract

For near-term application, coated-Zr alloy claddings show potential for enhancing safety by providing better oxidation resistance and minimizing hydrogen absorption under design-basis accidents (DBA). This benefit could extend the burnup and operational cycles of fuel rods. In assessing safety, reactivity-initiated accidents (RIA) are considered as one of the DBA conditions. The current safety criteria for high-temperature oxidation failure, one of the failure modes linked to RIA, are defined by peak fuel enthalpy values that range from 205 to 270 cal/g. This wide variability presents challenges when attempting to generalize criteria for modified-Zr alloy claddings with superior oxidation resistance. Therefore, it may be more relevant to apply failure criteria based on embrittlement mechanisms, such as oxygen concentration in the β-Zr phase. This study aimed to assess the failure based on both peak fuel enthalpy and cladding embrittlement by analyzing previous NSRR experiments conducted with conventional materials using the RANNS fuel performance code. The findings suggest that the failure criteria associated with cladding embrittlement can provide a rational evaluation of failure behavior compared to the existing criterion based on peak fuel enthalpy. The local failure criterion leading to the formation of through-wall cracks during quenching is consistent with Chung’s proposal (NUREG/CR-1344): β-Zr thickness of ≤ 0.9 wt% oxygen is less than 0.1 mm, and this corresponds to approximately 35 % BJ-ECR.