{"title":"A knowledge transfer-based intelligent decision support method for fault management","authors":"Chang Tian , Pengcheng Gao , Feng Yin , Haidong Fan , Xiang Gao","doi":"10.1016/j.jprocont.2025.103452","DOIUrl":null,"url":null,"abstract":"<div><div>In practical operations, fault management often depends on the expertise of onsite operators, yet manual judgments are limited in timeliness and consistency. To support onsite operators, this paper proposes a decision support approach to recommend the optimal intervention action for fault by comparing risk-reward of candidate actions. A significant challenge is quantifying action rewards, due to the unavailability of data on action consequences during the decision stage. In response, we introduce a symptom description-based knowledge transfer to evaluate action rewards without such data. First, risk prototypes are introduced, which are trained by historical fault data to transform risk magnitude into quantifiable distances between the prototypes. Then, fault symptom descriptions are incorporated as risk knowledge, upon which a generalized mapping function between risk prototypes and symptoms is established. This mapping function is realized through a zero-shot learning paradigm, enabling the knowledge transfer from observed symptoms to those not yet seen. Finally, an online recommendation strategy is developed, which identifies residual symptoms post-action and maps these to the risk prototypes in the feature space. By analyzing the distances between post-action risk prototypes, the risk-reward of actions is assessed, allowing for action recommendations based on their risk-reward rankings. The proposed method is validated by the benchmark Tennessee Eastman process. The results show that with a well-designed symptom matrix, it is possible to identify the optimal intervention action for fault management under zero-sample conditions.</div></div>","PeriodicalId":50079,"journal":{"name":"Journal of Process Control","volume":"151 ","pages":"Article 103452"},"PeriodicalIF":3.3000,"publicationDate":"2025-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Process Control","FirstCategoryId":"94","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0959152425000800","RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"AUTOMATION & CONTROL SYSTEMS","Score":null,"Total":0}
引用次数: 0
Abstract
In practical operations, fault management often depends on the expertise of onsite operators, yet manual judgments are limited in timeliness and consistency. To support onsite operators, this paper proposes a decision support approach to recommend the optimal intervention action for fault by comparing risk-reward of candidate actions. A significant challenge is quantifying action rewards, due to the unavailability of data on action consequences during the decision stage. In response, we introduce a symptom description-based knowledge transfer to evaluate action rewards without such data. First, risk prototypes are introduced, which are trained by historical fault data to transform risk magnitude into quantifiable distances between the prototypes. Then, fault symptom descriptions are incorporated as risk knowledge, upon which a generalized mapping function between risk prototypes and symptoms is established. This mapping function is realized through a zero-shot learning paradigm, enabling the knowledge transfer from observed symptoms to those not yet seen. Finally, an online recommendation strategy is developed, which identifies residual symptoms post-action and maps these to the risk prototypes in the feature space. By analyzing the distances between post-action risk prototypes, the risk-reward of actions is assessed, allowing for action recommendations based on their risk-reward rankings. The proposed method is validated by the benchmark Tennessee Eastman process. The results show that with a well-designed symptom matrix, it is possible to identify the optimal intervention action for fault management under zero-sample conditions.
期刊介绍:
This international journal covers the application of control theory, operations research, computer science and engineering principles to the solution of process control problems. In addition to the traditional chemical processing and manufacturing applications, the scope of process control problems involves a wide range of applications that includes energy processes, nano-technology, systems biology, bio-medical engineering, pharmaceutical processing technology, energy storage and conversion, smart grid, and data analytics among others.
Papers on the theory in these areas will also be accepted provided the theoretical contribution is aimed at the application and the development of process control techniques.
Topics covered include:
• Control applications• Process monitoring• Plant-wide control• Process control systems• Control techniques and algorithms• Process modelling and simulation• Design methods
Advanced design methods exclude well established and widely studied traditional design techniques such as PID tuning and its many variants. Applications in fields such as control of automotive engines, machinery and robotics are not deemed suitable unless a clear motivation for the relevance to process control is provided.