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{"title":"Interleaved DC/DC Converter with Soft Switching Based on Distributed Partially Coupled Integrated Inductors","authors":"Liang Qian, Shuhai Quan, Yinfeng Zhao, Jingxiang Gao","doi":"10.1002/tee.70001","DOIUrl":null,"url":null,"abstract":"<p>The power of DC/DC converters can be significantly improved using interleaved DC/DC converters. The losses in power switching are significantly reduced using a resonant circuit composed of inductors and other components, which is a useful method for improving efficiency. A growing number of studies are focused on coupled inductors for interleaved DC/DC converters, which can increase the gravimetric power density and reduce the number of inductors. Power-inductor and resonant-inductor coupling in single-phase converters has been proposed by some researchers, but few studies have addressed the power-inductor and resonant-inductor coupling in multiphase converters. Therefore, a dual-phase interleaved DC/DC converter with distributed coupled inductors and passive soft-switching is proposed in this paper. The operation process, condition of soft switching, design method, and structure of the distributed coupled inductor are described. A 30 kW, 20 kHz dual interleaved insulated gate bipolar transistor prototype was built, and a power density of 5.15 kW/kg was achieved, attaining 97.18% efficiency at 30 kW. The results of Simulink and experiments reveal that the converter is effective and has the advantages of high power density and high efficiency. © 2025 Institute of Electrical Engineers of Japan and Wiley Periodicals LLC.</p>","PeriodicalId":13435,"journal":{"name":"IEEJ Transactions on Electrical and Electronic Engineering","volume":"20 6","pages":"943-955"},"PeriodicalIF":1.0000,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"IEEJ Transactions on Electrical and Electronic Engineering","FirstCategoryId":"5","ListUrlMain":"https://onlinelibrary.wiley.com/doi/10.1002/tee.70001","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ENGINEERING, ELECTRICAL & ELECTRONIC","Score":null,"Total":0}
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Abstract
The power of DC/DC converters can be significantly improved using interleaved DC/DC converters. The losses in power switching are significantly reduced using a resonant circuit composed of inductors and other components, which is a useful method for improving efficiency. A growing number of studies are focused on coupled inductors for interleaved DC/DC converters, which can increase the gravimetric power density and reduce the number of inductors. Power-inductor and resonant-inductor coupling in single-phase converters has been proposed by some researchers, but few studies have addressed the power-inductor and resonant-inductor coupling in multiphase converters. Therefore, a dual-phase interleaved DC/DC converter with distributed coupled inductors and passive soft-switching is proposed in this paper. The operation process, condition of soft switching, design method, and structure of the distributed coupled inductor are described. A 30 kW, 20 kHz dual interleaved insulated gate bipolar transistor prototype was built, and a power density of 5.15 kW/kg was achieved, attaining 97.18% efficiency at 30 kW. The results of Simulink and experiments reveal that the converter is effective and has the advantages of high power density and high efficiency. © 2025 Institute of Electrical Engineers of Japan and Wiley Periodicals LLC.
基于分布式部分耦合集成电感的软开关交错DC/DC变换器
采用交错DC/DC转换器可以显著提高DC/DC转换器的功率。采用由电感和其他元件组成的谐振电路,大大降低了功率开关的损耗,是提高效率的有效方法。用于交错DC/DC变换器的耦合电感的研究越来越多,它可以提高重量功率密度并减少电感的数量。单相变换器中的功率电感和谐振电感耦合已经被一些研究者提出,但对多相变换器中的功率电感和谐振电感耦合的研究还很少。因此,本文提出了一种具有分布式耦合电感和无源软开关的双相交错DC/DC变换器。介绍了分布式耦合电感的工作过程、软开关条件、设计方法和结构。建立了一个30 kW、20 kHz的双交错绝缘栅双极晶体管样机,实现了5.15 kW/kg的功率密度,在30 kW时效率达到97.18%。Simulink仿真和实验结果表明,该变换器具有功率密度高、效率高等优点。©2025日本电气工程师协会和Wiley期刊有限责任公司。
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