Non-Isothermal Analysis of the Blade Coating Using Bingham Plastic Fluid with Slip Effects

IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE
Muhammad Asif Javed, Muhammad Ahsan Ishtiaq, Abuzar Ghaffari, Hafiz Muhammad Atif, Wafa F. Alfwzan, Emad E. Mahmoud
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引用次数: 0

Abstract

Blade coating is a process in which a fluid is applied to a surface using a fixed blade, offering economic benefits over other coating techniques. It is commonly employed in paper production, information preservation, and the manufacturing of photographic films and magnetic storage devices. This article explores the non-isothermal blade coating process using the Bingham plastic fluid model with non-linear slip effects. The 2D incompressible flow in the blade coating process is modeled with conjunction of the continuity, momentum, and energy equations. The modeled flow equations are converted into the dimensionless using dimensionless variables and parameters. The simplified non-linear differential equations are solved numerically using boundary value problem fourth order collocation (bvp4c) method. This work explores how changes in physical parameters affect flow characteristics and mechanical properties of the blade coating process are investigated with the help of various graphs and tables. It is observed that the pressure and velocity of the molten polymer increase with increasing the values of the Bingham plastic parameter. It is also observed, when the value of the slip parameter is ( γ = 0.8 ) , $\gamma = 0.8),$ the coating thickness increased by 41.6279% (for plane coater) and 53.4030% (for exponential coater), and blade load force decreased by 14.2272% (for plane coater) and 15.0107% (for exponential coater) form the Newtonian values.

带滑移效应的Bingham塑性流体叶片涂层的非等温分析
叶片涂层是一种使用固定叶片将流体应用于表面的工艺,与其他涂层技术相比具有经济效益。它通常用于纸张生产、信息保存、照相胶片和磁存储设备的制造。本文采用考虑非线性滑移效应的Bingham塑性流体模型对叶片非等温涂层过程进行了研究。将连续方程、动量方程和能量方程结合起来,建立了叶片涂覆过程中二维不可压缩流动的数学模型。利用无因次变量和参数将模型流动方程转换为无因次方程。采用边值问题四阶配置(bvp4c)方法对简化后的非线性微分方程进行数值求解。本工作探讨了物理参数的变化如何影响叶片涂层过程的流动特性和力学性能,并借助各种图表进行了研究。结果表明,随着Bingham塑性参数的增大,熔融聚合物的压力和速度增大。当滑移参数为(γ = 0.8),$ \gamma = 0.8时,$的涂层厚度分别增加了41.6279%(对于平面涂布机)和53.4030%(对于指数涂布机),叶片载荷力分别减少了14.2272%(对于平面涂布机)和15.0107%(对于指数涂布机),形成牛顿值。
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来源期刊
Macromolecular Theory and Simulations
Macromolecular Theory and Simulations 工程技术-高分子科学
CiteScore
3.00
自引率
14.30%
发文量
45
审稿时长
2 months
期刊介绍: Macromolecular Theory and Simulations is the only high-quality polymer science journal dedicated exclusively to theory and simulations, covering all aspects from macromolecular theory to advanced computer simulation techniques.
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