Domain constrained cascadic multireceptive learning networks for machine health monitoring in complex manufacturing systems

IF 12.2 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL
Yadong Xu , Sheng Li , Ke Feng , Ruyi Huang , Beibei Sun , Xiaolong Yang , Zhiheng Zhao , George Q. Huang
{"title":"Domain constrained cascadic multireceptive learning networks for machine health monitoring in complex manufacturing systems","authors":"Yadong Xu ,&nbsp;Sheng Li ,&nbsp;Ke Feng ,&nbsp;Ruyi Huang ,&nbsp;Beibei Sun ,&nbsp;Xiaolong Yang ,&nbsp;Zhiheng Zhao ,&nbsp;George Q. Huang","doi":"10.1016/j.jmsy.2025.03.021","DOIUrl":null,"url":null,"abstract":"<div><div>Precise condition monitoring of manufacturing systems is crucial for maintaining efficient industrial production. In practical manufacturing applications, typical components of manufacturing system such as gearboxes and bearings mainly operate under fluctuating conditions, resulting in obvious nonlinear characteristics in the monitored vibration signals. Nonetheless, numerous extant algorithms are crafted based on the stationary presumption that the signal’s amplitude and frequency remain constant, failing to reflect the real-world scenarios prevalent in industrial environments. In this research, we propose a domain constrained cascadic multirepetive learning network as a response to this challenge. Initially, we leverage cascadic multireceptive learning modules, multiscale feature aggregation modules, and an adaptive filtering module to establish the feature extractor for acquiring multireceptive and multilevel features from monitored signals. Next, a conditional label regulation loss is devised as the loss function to enhance the model’s robustness in complex scenarios. Finally, a domain constrained label adjuster is designed to align the actual labels based on the input data, thereby guiding the feature extractor in learning the domain-invariant feature. Three case studies demonstrate that the DC-CMLN model outperforms seven state-of-the-art algorithms, particularly when applied to mechanical datasets collected under nonstationary conditions.</div></div>","PeriodicalId":16227,"journal":{"name":"Journal of Manufacturing Systems","volume":"80 ","pages":"Pages 563-577"},"PeriodicalIF":12.2000,"publicationDate":"2025-04-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Systems","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0278612525000822","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0

Abstract

Precise condition monitoring of manufacturing systems is crucial for maintaining efficient industrial production. In practical manufacturing applications, typical components of manufacturing system such as gearboxes and bearings mainly operate under fluctuating conditions, resulting in obvious nonlinear characteristics in the monitored vibration signals. Nonetheless, numerous extant algorithms are crafted based on the stationary presumption that the signal’s amplitude and frequency remain constant, failing to reflect the real-world scenarios prevalent in industrial environments. In this research, we propose a domain constrained cascadic multirepetive learning network as a response to this challenge. Initially, we leverage cascadic multireceptive learning modules, multiscale feature aggregation modules, and an adaptive filtering module to establish the feature extractor for acquiring multireceptive and multilevel features from monitored signals. Next, a conditional label regulation loss is devised as the loss function to enhance the model’s robustness in complex scenarios. Finally, a domain constrained label adjuster is designed to align the actual labels based on the input data, thereby guiding the feature extractor in learning the domain-invariant feature. Three case studies demonstrate that the DC-CMLN model outperforms seven state-of-the-art algorithms, particularly when applied to mechanical datasets collected under nonstationary conditions.
复杂制造系统中机器健康监测的域约束级联多接受学习网络
制造系统的精确状态监测对于保持高效的工业生产至关重要。在实际制造应用中,制造系统的典型部件如齿轮箱、轴承等主要是在波动工况下运行,导致监测到的振动信号具有明显的非线性特征。尽管如此,许多现有的算法都是基于信号的振幅和频率保持不变的平稳假设,无法反映工业环境中普遍存在的现实场景。在这项研究中,我们提出了一个领域约束的级联多重复学习网络作为对这一挑战的回应。首先,我们利用级联多接受学习模块、多尺度特征聚合模块和自适应滤波模块建立特征提取器,用于从监测信号中获取多接受和多水平特征。其次,设计了条件标签调节损失作为损失函数,以增强模型在复杂场景下的鲁棒性。最后,设计了一个域约束标签调整器,根据输入数据对实际标签进行对齐,从而指导特征提取器学习域不变特征。三个案例研究表明,DC-CMLN模型优于7种最先进的算法,特别是当应用于非平稳条件下收集的机械数据集时。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
Journal of Manufacturing Systems
Journal of Manufacturing Systems 工程技术-工程:工业
CiteScore
23.30
自引率
13.20%
发文量
216
审稿时长
25 days
期刊介绍: The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs. With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信