Life cycle assessment and energy characterization of friction surfacing deposition of aluminum alloys

IF 12.2 1区工程技术 Q1 ENGINEERING, INDUSTRIAL

Journal of Manufacturing Systems Pub Date : 2025-03-24 DOI:10.1016/j.jmsy.2025.03.008

Simone Amantia , Kirill Kalashnikov , Gianni Campatelli , Livan Fratini , Giuseppe Ingarao

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引用次数: 0

Abstract

In this work, an experimental investigation of Friction Surfacing Deposition (FSD) using the 2000-series heat-treatable aluminum alloy was performed including the environmental impact characterization of the process. The effect of main controlling process parameters and their interactions on energy demand during the single layer deposition was evaluated. A full Life Cycle Assessment (LCA) analysis was conducted for layer-by-layer deposition and a comparison of FSD with the Cold Metal Transfer Wire Arc Additive Manufacturing (WAAM) was performed for a specific wall-shaped sample production. It was observed that the FSD process is characterized by lower processing energy than WAAM, but also by a much higher amount of material scrap connected to undeposited parts of consumable tools such as a flash. To assess the possibility of reducing the material waste during FSD, the comparative LCA analysis was expanded to study the impact of the deposited layer length. It was shown that the FSD method can be a more environmentally friendly process when the deposition of at least 450-mm-long layer using a unique tool is required.

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来源期刊

Journal of Manufacturing Systems 工程技术-工程：工业

CiteScore

23.30

自引率

13.20%

发文量

216

审稿时长

25 days

期刊介绍： The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs. With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.