Synergistic enhancement of oil recovery: Integrating anionic-nonionic surfactant mixtures, SiO2 nanoparticles, and polymer solutions for optimized crude oil extraction

Abstract

Enhanced oil recovery (EOR) methods are essential for optimizing oil extraction from modern reservoirs. This research delved into the synergistic impact of combining anionic and nonionic surfactant mixtures with silica (SiO₂) nanoparticles (NPs) in sodium chloride (NaCl) solutions, alongside the added enhancement of polymers, to improve crude oil recovery. The study comprehensively evaluated stability, rheological characteristics, interfacial tension (IFT) behavior, wettability alterations, and EOR experiments using mixtures of sodium dodecyl sulfate (SDS) and triton X-100 (TX-100) surfactants. Scenarios both with and without SiO₂ NPs in a base solution containing 3000 ppm NaCl and 2000 ppm xanthan gum (XG) polymer were examined. Core flooding tests were carried out on San-Saba sandstone core specimens with low permeability. The stability tests and dynamic light scattering (DLS) analysis were performed to assess the stability of NPs in low saline-surfactant-polymer solution. It was observed that NPs significantly reduced the IFT between the test solutions and crude oil, with nanofluids exhibiting satisfactory stability at a 0.4 wt% SiO₂ NPs concentration. Core flooding studies demonstrated a synergistic interaction between NPs and the binary surfactant-polymer mixture, resulting in substantially greater incremental recovery of oil in comparison with the case of using binary surfactant-polymer combination alone. The mechanisms contributing to EOR with nanofluids, such as IFT reduction and wettability alteration, were explored. Incorporating NPs at concentrations of 0.1, 0.2, and 0.4 wt% led to incremental oil recoveries of 4.01%, 12.35%, and 12.73% of the original oil in place (OOIP), respectively, as opposed to the recovery achieved using only SDS + TX-100 + XG. Consequently, these findings advance the understanding of the potential application of SiO₂ NPs in combination with the binary surfactant-polymer mixture as effective chemical EOR agents. Additionally, these insights aid in identifying suitable sandstone reservoirs for nanofluid application, contributing to the optimization of oil recovery strategies.