Metallic contaminants in wood panel production process: Evaluating press plate damage and detecting potential using IR thermography and spectroscopy

Abstract

In the wood panel industry, metallic contaminants raise significant concerns, especially regarding the press plate's surface integrity, which requires a thorough inspection. This study investigated the effect of metallic contaminants on press plate damage and evaluated the use of infrared thermography (IRT) and infrared (IR) spectroscopy as non-destructive testing (NDT) methods for detecting these contaminants in wood panel manufacturing. Metallic contaminants embedded within lab-scale wood panels demonstrated their impact on the surface quality of both the press plate and the resulting panels. Moreover, confocal laser microscope analysis revealed that the surface roughness of the press plate surface was influenced by the specific alloy composition of contaminants, with steel and chromium contaminants exhibiting the more severe damage (e.g., mean roughness values of 59,80 and 84,64 μm, respectively). Thermography images exhibited the efficacy of IRT in detecting contaminants close to the surface of thin panels. However, an advanced camera is recommended for thicker panels and deeper contaminants to obtain a more accurate inspection. The Fourier-transform infrared spectroscopy (FTIR) evaluation revealed the presence of the metal-oxygen vibration band at approximately 668 cm−1 across all alloy compositions, suggesting its potential as a reliable reference for detecting metallic contaminants.