Technoeconomic analysis of fine chemical electrosynthesis: a case study using electrooxidation of 2-methylnaphthelene to vitamin K3†

IF 3.4 3区 化学 Q2 CHEMISTRY, MULTIDISCIPLINARY
Qifeng Yang, Liping Liang, Ning Xu, Yang Li, Zhihui Wang, Dadong Shen and Yiming Mo
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Abstract

Electroorganic synthesis has received significant attention due to its environmentally friendly nature, offering the potential to replace traditional hazardous chemical production routes. However, an in-depth technoeconomic analysis (TEA) of electrosynthesis technology is still necessary to objectively assess the economic viability of this technology as an alternative to the traditional chemical syntheses. In this study, we used the cerium-mediated electrosynthesis of 2-methyl-1,4-naphthoquinone (2-MNQ, also known as vitamin K3) as a case study. The process development was conducted in both small-scale and large-scale electrochemical flow cells with 6.25 cm2 and 208 cm2 electrode sizes, respectively, to investigate the process scalability. Under the optimal conditions, a 66% yield was achieved for 2-MNQ with 90% faradaic efficiency at 50 mA cm−2 current density. We performed a comprehensive TEA on the key factors influencing electroorganic synthesis, including current density, electrode cost and lifespan, membranes, and electricity price. Furthermore, considering ongoing technological advancements in electrodes, membranes, and renewable electricity generation, we analyzed the trend of future projected cost reductions for electrosynthesis processes.

Abstract Image

精细化学电合成的技术经济分析:以2-甲基萘电氧化制维生素K3†为例
电有机合成因其环境友好性,具有取代传统危险化学品生产路线的潜力而受到广泛关注。然而,电合成技术的深入技术经济分析(TEA)仍然是必要的,以客观地评估该技术作为传统化学合成的替代技术的经济可行性。在这项研究中,我们使用铈介导的电合成2-甲基-1,4-萘醌(2-MNQ,也称为维生素K3)作为案例研究。在电极尺寸分别为6.25 cm2和208 cm2的小型和大型电化学流动电池中进行了工艺开发,以研究工艺的可扩展性。在最佳条件下,在50 mA cm−2电流密度下,2- mnq的产率为66%,法拉第效率为90%。我们对影响电有机合成的关键因素进行了全面的TEA,包括电流密度、电极成本和寿命、膜和电价。此外,考虑到电极、膜和可再生发电的持续技术进步,我们分析了电合成工艺未来预计成本降低的趋势。
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来源期刊
Reaction Chemistry & Engineering
Reaction Chemistry & Engineering Chemistry-Chemistry (miscellaneous)
CiteScore
6.60
自引率
7.70%
发文量
227
期刊介绍: Reaction Chemistry & Engineering is a new journal reporting cutting edge research into all aspects of making molecules for the benefit of fundamental research, applied processes and wider society. From fundamental, molecular-level chemistry to large scale chemical production, Reaction Chemistry & Engineering brings together communities of chemists and chemical engineers working to ensure the crucial role of reaction chemistry in today’s world.
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