Enhancement of industrial information systems through AI models to simulate the vibrational and acoustic behavior of machining operations

Abstract

Advanced simulation tools allow the optimization of processes prior to production implementation. Our study aims to integrate industrial information and data into a digital model based on artificial intelligence (AI) to simulate acoustic and vibration behavior during the production preparation phase. This model integrates real manufacturing conditions with generated vibrations and acoustic waves, creating a comprehensive simulation tool for acoustic and vibration behavior during the production preparation phase. By harnessing Internet of Things (IoT) sensors, Big Data, and Cyber-Physical Systems (CPS), our approach achieves a unified system that consolidates data from diverse sources, facilitating a seamless information flow within an Industry 4.0 framework. Small signal variations made it complex to model manufacturing operations using AI tools, as seen in recent studies. However, the proposed approach overcomes these challenges and has been successfully applied to a numerical lathe using sensors and advanced analytical tools, paving the way for a robust industrial information integration system to optimize and predict operational outcomes.