Abdelilah Bouragba, Mohamed Hadj Miloud, Ibrahim Zidane, Mohammed Mendas
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引用次数: 0
Abstract
This study considers the Gurson-Tvergaard-Needleman (GTN) micromechanical damage model as a potential alternative to the traditional forming limit curves used in industrial deep drawing applications. In the first step, the parameters of a coupled hardening law with the GTN damage model were identified through parametric identification using inverse analysis. This technique relies on tensile test results obtained from notched specimens cut from cold-rolled steel (DC06EK). The study's originality lies in utilizing both global and local experimental data, focusing principally on the force–displacement curves and the evolution of equivalent plastic strain within two zones of the specimen: rupture and deformation stagnation. The parameter identification demonstrated a good agreement between experimental data and numerical results. In the second step, the determined work hardening law coupled with the GTN damage model was implemented in a numerical simulation of an industrial deep drawing process for a wheelbarrow tray (WBT). The outcomes of the numerical simulation, in terms of thickness reduction in the deep-drawn WBT, were compared with the experimental results, showing very good agreement. A further comparison was made between the numerical results with and without the GTN model, as well as with a previous study (without GTN) on the same numerical simulation. This demonstrated the value of incorporating a hardening law coupled with the GTN model, as it allowed for more accurate determination of wrinkling and necking prior to rupture based on the applied blank holder pressure, helping to prevent those defects during the deep drawing process of the WBT.
期刊介绍:
The Journal publishes and disseminates original research in the field of material forming. The research should constitute major achievements in the understanding, modeling or simulation of material forming processes. In this respect ‘forming’ implies a deliberate deformation of material.
The journal establishes a platform of communication between engineers and scientists, covering all forming processes, including sheet forming, bulk forming, powder forming, forming in near-melt conditions (injection moulding, thixoforming, film blowing etc.), micro-forming, hydro-forming, thermo-forming, incremental forming etc. Other manufacturing technologies like machining and cutting can be included if the focus of the work is on plastic deformations.
All materials (metals, ceramics, polymers, composites, glass, wood, fibre reinforced materials, materials in food processing, biomaterials, nano-materials, shape memory alloys etc.) and approaches (micro-macro modelling, thermo-mechanical modelling, numerical simulation including new and advanced numerical strategies, experimental analysis, inverse analysis, model identification, optimization, design and control of forming tools and machines, wear and friction, mechanical behavior and formability of materials etc.) are concerned.