Aluminum/steel dissimilar material with high interfacial strength manufactured by additive friction stir deposition

IF 6.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING
Yidi Li , Biaobiao Yang , Miao Song , Ruilin Lai , Bin Liu , Yong Liu , Zhongchang Wang , Yunping Li
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Abstract

Dissimilar metallic materials find broad applications owing to the possibility of integrating multiple functions. However, the joining interface is a vulnerable site for failure in service. The design of high-strength bonding of dissimilar materials has been urgently needed. This study showed that a combination of additive friction stir deposition coupled with post-processing annealing enables the formation of a continuous Mg/O-enriched amorphous layer dotted with nano-rivet structures at the aluminum (Al)/steel interface. As a result, a high bonding strength (138.1 MPa) of Al/steel was achieved. We clarify the formation of discontinuous nano-rivet intermetallic compounds thanks to the AFSD-induced severe plastic deformation and local chemical reaction upon annealing, and we demonstrate the highest bonding strength is achieved at the size of nano-rivet compounds of ~200 nm and the aspect ratio ~ 0.5. Our findings provide a simple but versatile strategy to reverse the adverse effects of intermetallic compounds on the interface strength of dissimilar materials.

Abstract Image

采用添加剂搅拌摩擦沉积法制备高界面强度铝/钢异种材料
异种金属材料具有多种功能集成的可能性,具有广泛的应用前景。然而,连接接口是服务中容易出现故障的地方。异种材料的高强度粘接设计已成为迫切需要。研究表明,添加搅拌摩擦沉积与后处理退火相结合,可以在铝/钢界面形成连续的富Mg/ o非晶层,并点缀有纳米铆钉结构。结果表明,铝/钢的结合强度达到了138.1 MPa。由于afsd引起的严重塑性变形和退火时的局部化学反应,我们阐明了不连续纳米铆钉金属间化合物的形成,并且我们证明了在纳米铆钉化合物的尺寸为~200 nm和长径比为~ 0.5时获得了最高的结合强度。我们的发现提供了一种简单但通用的策略来逆转金属间化合物对不同材料界面强度的不利影响。
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来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
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