SRPCNet: Self-Reinforcing Perception Coordination Network for Seamless Steel Pipes Internal Surface Defect Detection

IF 9.9 1区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS
Hongshu Chen;Kechen Song;Wenqi Cui;Tianle Zhang;Yunhui Yan;Jun Li
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引用次数: 0

Abstract

Seamless steel pipes (SSPs) are vital material for industries. However, internal surface defects (ISDs) in SSPs are challenging to detect, and will significantly affect SSPs performance and lifespan. Existing detection methods are labor-intensive and have low visualization of detection results. Therefore, this article present a novel detection system comprising the Pipeline All-aspect internal Surface defect Spiral detecting robot and an interactive visualization software. After testing in the SSPs factory, the system achieves comprehensive, wireless and efficient detection and visualization for ISDs. In addition, we construct a dataset for ISDs in SSPs, named as SSP2000. The dataset contains 2000 images across nine defect categories, with many challenges in it. Furthermore, to accurately detect defects, we design the SRPCNet which can effectively address the challenges. Specifically, we first use the synergize perception augmentation module to enrich the feature space and to enhance the perception. Then, the hierarchical attention integrate module merges deep and shallow features using adaptive attention weights. Finally, the bilateral self-fusion module fully exploits intralayer features and produce prediction results. The proposed SRPCNet outperforms existing methods on eight evaluation metrics.
SRPCNet:用于无缝钢管内表面缺陷检测的自强化感知协调网络
无缝钢管(ssp)是工业生产的重要材料。然而,ssp中的内部表面缺陷(ISDs)很难检测出来,并且会严重影响ssp的性能和寿命。现有的检测方法劳动强度大,检测结果可视化程度低。为此,本文提出了一种由管道全向内表面缺陷螺旋检测机器人和交互式可视化软件组成的新型检测系统。经过ssp工厂的测试,该系统实现了对isd的全面、无线、高效的检测和可视化。此外,我们构建了ssp中isd的数据集,命名为SSP2000。该数据集包含9个缺陷类别的2000张图像,其中包含许多挑战。此外,为了准确地检测缺陷,我们设计了能够有效解决这一挑战的SRPCNet。具体来说,我们首先使用协同感知增强模块来丰富特征空间,增强感知。然后,分层注意力集成模块使用自适应的注意力权重对深层和浅层特征进行合并。最后,双边自融合模块充分利用层内特征,生成预测结果。提出的SRPCNet在8个评价指标上优于现有方法。
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来源期刊
IEEE Transactions on Industrial Informatics
IEEE Transactions on Industrial Informatics 工程技术-工程:工业
CiteScore
24.10
自引率
8.90%
发文量
1202
审稿时长
5.1 months
期刊介绍: The IEEE Transactions on Industrial Informatics is a multidisciplinary journal dedicated to publishing technical papers that connect theory with practical applications of informatics in industrial settings. It focuses on the utilization of information in intelligent, distributed, and agile industrial automation and control systems. The scope includes topics such as knowledge-based and AI-enhanced automation, intelligent computer control systems, flexible and collaborative manufacturing, industrial informatics in software-defined vehicles and robotics, computer vision, industrial cyber-physical and industrial IoT systems, real-time and networked embedded systems, security in industrial processes, industrial communications, systems interoperability, and human-machine interaction.
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