Mechanical, tribological, and corrosion behavior of laser powder-bed fusion 316L stainless steel parts: Effect of build orientation

Abstract

In this study, 316L stainless steel Laser Powder Bed Fusion (LPBF) samples were manufactured under three different building orientations (0°, 45°, and 90°). Mechanical, microstructural, tribological and corrosion resistance properties were analyzed for all samples. The results demonstrate that the build orientation significantly influences the microstructure, resulting in variations in grain size, texture and defect distribution. Specifically, 0° (Horizontal) samples exhibited excellent mechanical properties, including ultimate tensile strength of 784 MPa and a hardness of 292 HV, while the vertical (90°) samples showed enhanced wear resistance, characterized by reduction in the coefficient of friction. Corrosion resistance was found to be highest in the 0° samples, with a corrosion current density of 0.650 μA/cm², compared to 1.580 μA/cm² in the 90° samples. The results from this study show the non-linear effects of build orientation for certain properties and indicates that individual studies are not sufficient to predict the performance of LPBF parts. Therefore, combined studies are required for orientation-based optimization of the mechanical, tribological and corrosion properties of LPBF parts. This study offers valuable insights into the relationship between build orientation and material properties, providing a pathway to tailor the properties of LPBF parts for specific applications.