Research on the service life of bearings in the gearbox of rolling mill transmission system under non-steady lubrication state

Abstract

A rolling bearing plays a key role in the gearbox of the cold rolling mill transmission system. As a result, the degradation and failure of bearings can lead to unplanned shutdowns of the entire rolling mill system. Since on-site cold rolling mills work usually in non-steady lubrication rolling conditions originating form variations of multiple parameters, the uncertainty affecting bearing performance in a cold rolling mill transmission system increases, making it more difficult to assess health status and predict the remaining service life of bearings, Therefore, by establishing a coupling model describing the relationship for the rolling mill and normal /faulty gearboxes under non steady rolling conditions, quantitatively studies the influence of various rolling parameters of a rolling mill on the fatigue service life of bearings in the gearbox of the rolling mill transmission system, and verify the effectiveness of linear cumulative damage theory for bearing fatigue service life through experiments and on-site bearing vibration data. The results indicate that as the thickness of the strip steel inlet, lubricant viscosity, and rolling speed increase, or the thickness of the strip steel outlet and rolling roll radius decrease, the service life of bearings gradually decreases. As the fluctuation amplitude of various rolling parameters in the cold rolling mill increases, the service life of bearings in the gearbox of the rolling mill transmission system gradually shortens. Moreover, when the rolling parameter value or fluctuation amplitude increases to a specific values, the remaining service life of bearings will sharply decrease. Under the same rolling conditions, the service life of bearings in gearboxes with faults decreases more significantly than that in normal gearboxes.