RAMD and transient analysis of a juice clarification unit in sugar plants

Kanak Saini, Monika Saini, Ashish Kumar, Dinesh Kumar Saini
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Abstract

The main objective of present work is to analyse the reliability measures of a juice clarification unit in sugar plants under the concepts of various redundancy polices. The juice clarification unit (JCU) is a complex system having eight subsystems configured according to various redundancies internally. It is assumed that all the associated random variables follow exponential distribution. The Markov birth–death process and basic reliability arguments are used to derive Reliability, Availability, Maintainability, and Dependability (RAMD) measures as well as Runge–Kutta forth order is used to derive transient solution. The numerical results for reliability, availability, maintainability, Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), and dependability are derived to identify the most sensitive component. The system attains transient availability 0.995881 at 5-time units. To highlight the importance of the study numerical results of transient availability are derived by making 10% and 50% variation in failure and repair rates. The derived numerical results of the proposed model draw significant insights that can be directly used in the design and maintenance process of juice clarification unit. It will improve the plant efficiency. It will give designers a solid plan to use resources intelligently and make strategies that make juice clarification unit live to work better.

Abstract Image

制糖厂果汁澄清装置的 RAMD 和瞬态分析
本研究的主要目的是分析制糖厂果汁澄清装置在各种冗余政策概念下的可靠性措施。果汁澄清装置(JCU)是一个复杂的系统,内部有八个子系统,根据不同的冗余度进行配置。假设所有相关的随机变量都服从指数分布。马尔可夫生死过程和基本可靠性论证用于推导可靠性、可用性、可维护性和可依赖性(RAMD)度量,Runge-Kutta 四阶用于推导瞬态解决方案。可靠性、可用性、可维护性、平均故障间隔时间 (MTBF)、平均修复时间 (MTTR) 和可靠性的数值结果可用于确定最敏感的组件。系统在 5 个时间单位时的瞬态可用性为 0.995881。为了突出研究的重要性,通过对故障率和维修率分别进行 10% 和 50% 的调整,得出了瞬态可用性的数值结果。所提模型的数值结果具有重要的启示意义,可直接用于果汁澄清装置的设计和维护过程。它将提高设备效率。它将为设计人员提供一个可靠的计划,以明智地使用资源,并制定战略,使果汁澄清装置更好地工作。
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