Yonglin Guo, Di Zhou, Huimin Chen, Xiaoli Yue, Yuyu Cheng
{"title":"Fault Intelligent Diagnosis for Distribution Box in Hot Rolling Based on Depthwise Separable Convolution and Bi−LSTM","authors":"Yonglin Guo, Di Zhou, Huimin Chen, Xiaoli Yue, Yuyu Cheng","doi":"10.3390/pr12091999","DOIUrl":null,"url":null,"abstract":"The finishing mill is a critical link in the hot rolling process, influencing the final product’s quality, and even economic efficiency. The distribution box of the finishing mill plays a vital role in power transmission and distribution. However, harsh operating conditions can frequently lead to distribution box damage and even failure. To diagnose faults in the distribution box promptly, a fault diagnosis network model is constructed in this paper. This model combines depthwise separable convolution and Bi−LSTM. Depthwise separable convolution and Bi−LSTM can extract both spatial and temporal features from signals. This structure enables comprehensive feature extraction and fully utilizes signal information. To verify the diagnostic capability of the model, five types of data are collected and used: the pitting of tooth flank, flat−headed sleeve tooth crack, gear surface crack, gear tooth surface spalling, and normal conditions. The model achieves an accuracy of 97.46% and incorporates a lightweight design, which enhances computational efficiency. Furthermore, the model maintains approximately 90% accuracy under three noise conditions. Based on these results, the proposed model can effectively diagnose faults in the distribution box, and reduce downtime in engineering.","PeriodicalId":20597,"journal":{"name":"Processes","volume":null,"pages":null},"PeriodicalIF":2.8000,"publicationDate":"2024-09-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Processes","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.3390/pr12091999","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
The finishing mill is a critical link in the hot rolling process, influencing the final product’s quality, and even economic efficiency. The distribution box of the finishing mill plays a vital role in power transmission and distribution. However, harsh operating conditions can frequently lead to distribution box damage and even failure. To diagnose faults in the distribution box promptly, a fault diagnosis network model is constructed in this paper. This model combines depthwise separable convolution and Bi−LSTM. Depthwise separable convolution and Bi−LSTM can extract both spatial and temporal features from signals. This structure enables comprehensive feature extraction and fully utilizes signal information. To verify the diagnostic capability of the model, five types of data are collected and used: the pitting of tooth flank, flat−headed sleeve tooth crack, gear surface crack, gear tooth surface spalling, and normal conditions. The model achieves an accuracy of 97.46% and incorporates a lightweight design, which enhances computational efficiency. Furthermore, the model maintains approximately 90% accuracy under three noise conditions. Based on these results, the proposed model can effectively diagnose faults in the distribution box, and reduce downtime in engineering.
期刊介绍:
Processes (ISSN 2227-9717) provides an advanced forum for process related research in chemistry, biology and allied engineering fields. The journal publishes regular research papers, communications, letters, short notes and reviews. Our aim is to encourage researchers to publish their experimental, theoretical and computational results in as much detail as necessary. There is no restriction on paper length or number of figures and tables.