Effect of continuous and random multi-particle impaction on the aluminum coating and copper substrate in cold spraying

IF 6.2 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY
Xiawei Yang , Haiyu Xu , Yu Su , Tingxi Meng , Xiaoxia Chai , Zhenguo Guo , Tiejun Ma , Shuo Yin , Wenya Li
{"title":"Effect of continuous and random multi-particle impaction on the aluminum coating and copper substrate in cold spraying","authors":"Xiawei Yang ,&nbsp;Haiyu Xu ,&nbsp;Yu Su ,&nbsp;Tingxi Meng ,&nbsp;Xiaoxia Chai ,&nbsp;Zhenguo Guo ,&nbsp;Tiejun Ma ,&nbsp;Shuo Yin ,&nbsp;Wenya Li","doi":"10.1016/j.jmrt.2024.09.056","DOIUrl":null,"url":null,"abstract":"<div><p>In this study, the process of multi-particle cold spraying has been numerically simulated and compared with the actual cold spraying results. The results show that in the continuous multi-particle models, the maximum depths of compressive residual stress reached 4.90 μm, 3.99 μm, 4.78 μm, and 5.19 μm for each increment in particle number. The penetration depth of residual stress increases then decreases, due to two opposite factors effects on the penetration depth of residual stress. the maximum compressive residual stresses on the substrate are 438.14 MPa, 293.57 MPa, 286.19 MPa, and 279.30 MPa respectively, declining as the number of impacting particles grows. With the subsequent deposition of particles, the further deformation of the substrate causes the stress on the side to gradually homogenize, and the peak value decreases. Surface stress of the workpiece alleviates after multiple Al particles impact Cu substrate. In all random multi-particle models of different gas pressure, the residual stress begins to disappear at about 100 μm from the surface, and basically disappear at about 300 μm. As the collision speed of particles increases, the substrate deformation increases, but the growth rate of deformation decreases. The influence of coating thickness on the substrate deformation gradually decreases with the increase of coating thickness.</p></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"33 ","pages":"Pages 287-297"},"PeriodicalIF":6.2000,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2238785424020611/pdfft?md5=d08172fd7446dae641a63ab3997630fb&pid=1-s2.0-S2238785424020611-main.pdf","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materials Research and Technology-Jmr&t","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2238785424020611","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0

Abstract

In this study, the process of multi-particle cold spraying has been numerically simulated and compared with the actual cold spraying results. The results show that in the continuous multi-particle models, the maximum depths of compressive residual stress reached 4.90 μm, 3.99 μm, 4.78 μm, and 5.19 μm for each increment in particle number. The penetration depth of residual stress increases then decreases, due to two opposite factors effects on the penetration depth of residual stress. the maximum compressive residual stresses on the substrate are 438.14 MPa, 293.57 MPa, 286.19 MPa, and 279.30 MPa respectively, declining as the number of impacting particles grows. With the subsequent deposition of particles, the further deformation of the substrate causes the stress on the side to gradually homogenize, and the peak value decreases. Surface stress of the workpiece alleviates after multiple Al particles impact Cu substrate. In all random multi-particle models of different gas pressure, the residual stress begins to disappear at about 100 μm from the surface, and basically disappear at about 300 μm. As the collision speed of particles increases, the substrate deformation increases, but the growth rate of deformation decreases. The influence of coating thickness on the substrate deformation gradually decreases with the increase of coating thickness.

冷喷涂中连续和随机多颗粒撞击对铝涂层和铜基底的影响
本研究对多颗粒冷喷过程进行了数值模拟,并与实际冷喷结果进行了比较。结果表明,在连续多颗粒模型中,颗粒数每增加一个,压缩残余应力的最大深度分别达到 4.90 μm、3.99 μm、4.78 μm 和 5.19 μm。残余应力的渗透深度先增大后减小,这是由于两个相反的因素对残余应力的渗透深度产生了影响。基体上的最大压缩残余应力分别为 438.14 兆帕、293.57 兆帕、286.19 兆帕和 279.30 兆帕,随着撞击颗粒数量的增加而减小。随着颗粒的后续沉积,基体的进一步变形导致侧面应力逐渐均匀化,峰值也随之降低。多个 Al 粒子撞击 Cu 基体后,工件表面应力减小。在所有不同气体压力的随机多粒子模型中,残余应力在距离表面约 100 μm 处开始消失,在约 300 μm 处基本消失。随着颗粒碰撞速度的增加,基底变形增大,但变形增长率降低。涂层厚度对基底变形的影响随着涂层厚度的增加而逐渐减小。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
Journal of Materials Research and Technology-Jmr&t
Journal of Materials Research and Technology-Jmr&t Materials Science-Metals and Alloys
CiteScore
8.80
自引率
9.40%
发文量
1877
审稿时长
35 days
期刊介绍: The Journal of Materials Research and Technology is a publication of ABM - Brazilian Metallurgical, Materials and Mining Association - and publishes four issues per year also with a free version online (www.jmrt.com.br). The journal provides an international medium for the publication of theoretical and experimental studies related to Metallurgy, Materials and Minerals research and technology. Appropriate submissions to the Journal of Materials Research and Technology should include scientific and/or engineering factors which affect processes and products in the Metallurgy, Materials and Mining areas.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信