Tool wear classification based on minimalism in deep learning for VanillaNet and recurrence plot encoding technology

Abstract

Accurate tool wear state identification models are essential to ensure manufacturing reliability and efficiency. Tool wear state recognition systems establish a mapping relationship with the tool state by extracting signal features. Therefore, this paper proposes an architecture for identifying the actual wear state of data unbalanced machining tools by applying the power of minimalism in deep learning networks, namely, VanillaNet, combined with recurrence plot encoding technology (RP). In this paper, the signal is preprocessed by RP, and the nonlinear one-dimensional time-sequential digital signal embedded in variable time-lag delay coordinate space in the phase space is converted into a two-dimensional (2D) color texture image, thereby achieving the feature extraction of tool wear. Then, the data-enhanced 2D recurrence coded image is used as the input to VanillaNet, and its minimalist network architecture is applied to establish the mapping relationship between tool wear states and wear features. This process reduces the state recognition time and achieves the fast recognition of tool wear states. The model in this paper achieves more than 95 % on all four classification metrics: accuracy, recall, F1 score, and precision in three sets of crossover experiments while reducing misclassification in the sharp wear phase. The proposed model also outperforms three DL-based methods, namely, CNN-Attention, AlexNet, and ResNet.