Recycling catfish bone for additive manufacturing of silicone composite structures

IF 2.3 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES
Saad Aqerrout, Di Wu, Fei Yu, Wenbo Liu, Yuke Han, Jiaqi Lyu, Yi Jing, Xiaoran Yang
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Abstract

As a notable commercial aquaculture species, channel catfish ( Ictalurus punctatus) in US faces challenges including the global market competition and enhanced feed costs. Since fish bone waste is a major source of calcium and hydroxyapatite, re-utilization gives birth to several advanced products in the development of animal feed, fertilizers, and nutrition supplements. Recent research findings introduce fish bone powder (FBP) reinforcement in Fused Deposition Modeling (FDM) of plastic composites. However, FBP so far has not been widely utilized for Direct Ink Writing (DIW) 3D printing of silicone composite. In this paper, catfish bone waste has been recycled and processed with a thermal procedure. FBP reinforced silicone composite structures have been developed and manufactured using low-viscosity DIW 3D printing. Morphological and chemical structures of FBPs were analyzed and compared before and after calcination. The rheological and mechanical characterization have indicated the potential of calcinated FBP in advancing the silicone composites. With 0%–50% weight percentages of FBP, composite samples can be designed to get any specified mechanical response (0.5–1.4 MPa in 50% tension strain and 150–550 N in 30% compression strain). The shape holding, overhang, and dimensional accuracy of FBP reinforced silicone composites in single (DIW) and dual (FDM + DIW) 3D printing processes have been demonstrated and summarized. With appropriate adjustments, this FBP-based 3D printing technology can be applied to byproduct recycling of all the US food-fish species, poultry, and livestock.
回收鲶鱼骨用于硅树脂复合材料结构的增材制造
作为一种著名的商业水产养殖品种,美国的斑点叉尾鮰(Ictalurus punctatus)面临着全球市场竞争和饲料成本增加等挑战。由于鱼骨废料是钙和羟基磷灰石的主要来源,对其进行再利用可在动物饲料、肥料和营养补充剂的开发中催生出多种先进产品。最近的研究成果在塑料复合材料的熔融沉积建模(FDM)中引入了鱼骨粉(FBP)增强技术。然而,迄今为止,FBP 还未被广泛用于硅树脂复合材料的直接墨水写入(DIW)3D 打印。在本文中,鲶鱼骨废料被回收并经过热处理。利用低粘度 DIW 三维打印技术开发并制造了 FBP 增强硅树脂复合材料结构。对煅烧前后 FBP 的形态和化学结构进行了分析和比较。流变学和机械特性分析表明,煅烧后的 FBP 具有提高硅树脂复合材料性能的潜力。当 FBP 的重量百分比为 0%-50% 时,复合材料样品可以设计成获得任何指定的机械响应(50% 拉伸应变下为 0.5-1.4 MPa,30% 压缩应变下为 150-550 N)。我们对 FBP 增强硅树脂复合材料在单(DIW)和双(FDM + DIW)三维打印工艺中的形状保持、悬伸和尺寸精度进行了演示和总结。经过适当调整,这种基于 FBP 的三维打印技术可应用于美国所有食品--鱼类、家禽和家畜的副产品回收。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Journal of Composite Materials
Journal of Composite Materials 工程技术-材料科学:复合
CiteScore
5.40
自引率
6.90%
发文量
274
审稿时长
6.8 months
期刊介绍: Consistently ranked in the top 10 of the Thomson Scientific JCR, the Journal of Composite Materials publishes peer reviewed, original research papers from internationally renowned composite materials specialists from industry, universities and research organizations, featuring new advances in materials, processing, design, analysis, testing, performance and applications. This journal is a member of the Committee on Publication Ethics (COPE).
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