Chemical strengthening of glass powder particles

Abstract

It is well known that chemical strengthening of glass brings the benefit of increased fracture strength. Despite extensive research on processing and mechanics at the macroscale, the effectiveness of chemical strengthening on glass elements with all three dimensions in the micrometer regime remains largely unexplored. Here, we develop a novel process for chemical strengthening of micrometer-sized spherical glass powder particles and study the fracture behavior of these particles with in-situ particle compression tests inside a scanning electron microscope. Cross-sectional microscopy and energy dispersive spectroscopy measurements confirm ion exchange and show an increase in diffusion depth with an increase in processing time and temperature. We report a higher fracture strength for chemically strengthened powder particles compared with the as-received ones. We show that the increase in fracture strength is associated to the compressive residual stress resulting from ion exchange during chemical strengthening.