Chemical engineering perspective of pyrolysis reactor and condenser system for biomass valorisation

Abstract

The manuscript investigates the design, operating, and economic parameters of components in a biomass pyrolysis system. It covers two key components, the pyrolysis reactor and condenser, with plans to discuss other components in future publications. The study relies on experimental data from a fixed-bed reactor, bio-oil retention experiments using various vials, and computational modeling of the pyrolysis process using a lumped model. The experimental data were thoroughly analysed, considering different types of pyrolysis reactors and heating methods. Dimensionless numbers were employed to predict the impact of changing feed characteristics during pyrolysis. The second part of the study focuses on the operation of conventional condensers and how Bio-oil deposition on their surfaces affects efficiency and cost. Experimental estimation of Bio-oil film thickness on stainless steel and glass surfaces is presented, along with its effects. Finally, a hybrid condenser, combining stainless steel with a glass lining, is proposed to enhance efficiency and reduce costs based on operational requirements.