Wear Regimes of Hot-Extruded Babbitt-Based Composites

IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY
P. A. Bykov, I. E. Kalashnikov, L. I. Kobeleva, I. V. Katin, R. S. Mikheev
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Abstract

The paper deals with the effect of Ti2NbAl intermetallic additives on the friction processes of hot-extruded B83 babbitt specimens. Optical and electron microscopy and energy-dispersive analysis were used. The structure, friction surface, and wear products were studied. Tribological tests were performed under dry sliding friction conditions using a universal testing machine according to an axial loading scheme of a steel sleeve to a disk made of the test material. The values of temperature near the friction zone were recorded during tests. The applications of the material depend on the wear regimes and mechanisms occurring in the tribocontact. Changes in wear regimes and mechanisms were assessed in terms of differences in the behavior of the friction coefficient and temperature, differences in the condition of friction surfaces and wear rates, and products of wear. The results suggest that hot pressing of powder containing the alloy B83 and discrete particles of the high-strength intermetallic phase Ti2NbAl is a promising method for producing composite materials with better tribological properties than the babbitt alloy. The introduction of reinforcing high-modulus particles of intermetallic compounds changed the structure of the material and affected the friction processes in the babbitt alloy, delaying the moment when wear regimes shifted into the zone of more severe friction conditions. A substantial reduction in the wear rate of the produced composite materials compared to the initial alloy makes it possible to predict the increase in the service life of tribounits. These data can help determine and recommend the regimes for increasing the service life of tribounits based on B83 alloy as volumetric liners and plain bearings (or sliding bearings), as well as produce new functionally structured layer compositions having enhanced tribological properties, which are based on structural steels and surface coatings using not only B83 babbitt alloy but also its composite materials.

Abstract Image

热挤压巴氏合金基复合材料的磨损机制
摘要 本文论述了 Ti2NbAl 金属间添加剂对热挤压 B83 巴比妥试样摩擦过程的影响。采用了光学显微镜、电子显微镜和能量色散分析。对试样的结构、摩擦表面和磨损产物进行了研究。在干滑动摩擦条件下,使用万能试验机按照钢套筒对试验材料圆盘的轴向加载方案进行了摩擦学试验。试验期间记录了摩擦区附近的温度值。材料的应用取决于摩擦接触中发生的磨损情况和机制。根据摩擦系数和温度行为的差异、摩擦表面状况和磨损率的差异以及磨损产物,评估了磨损机制的变化。结果表明,热压含有合金 B83 和高强度金属间相 Ti2NbAl 的离散颗粒的粉末是一种很有前途的方法,可以生产出比巴比特合金具有更好摩擦学特性的复合材料。高模量金属间化合物增强颗粒的引入改变了材料的结构,影响了巴比特合金的摩擦过程,推迟了磨损机制转入更严重摩擦条件区的时间。与初始合金相比,生产出的复合材料的磨损率大幅降低,这使得预测摩擦片使用寿命的延长成为可能。这些数据有助于确定和推荐延长以 B83 合金为基础的摩擦衬垫和滑动轴承(或滑动轴承)使用寿命的机制,以及生产具有更强摩擦学特性的新功能结构层组合物,这些组合物不仅基于 B83 巴比特合金,还基于其复合材料的结构钢和表面涂层。
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来源期刊
Inorganic Materials
Inorganic Materials 工程技术-材料科学:综合
CiteScore
1.40
自引率
25.00%
发文量
80
审稿时长
3-6 weeks
期刊介绍: Inorganic Materials is a journal that publishes reviews and original articles devoted to chemistry, physics, and applications of various inorganic materials including high-purity substances and materials. The journal discusses phase equilibria, including P–T–X diagrams, and the fundamentals of inorganic materials science, which determines preparatory conditions for compounds of various compositions with specified deviations from stoichiometry. Inorganic Materials is a multidisciplinary journal covering all classes of inorganic materials. The journal welcomes manuscripts from all countries in the English or Russian language.
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