VEGETABLE RAW MATERIALS DESTRUCTION MECHANISMS IN A ROLLER CRUSHER WITH SET PLATES IN THE FORM OF A RT-PROFILE

Dmitriy Krivov
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Abstract

The purpose of the study is to substantiate the application of a new kinematic scheme for crushing plant materials (cereals and fruit plants) to implement the design of a roller crusher with composite plates in the form of an RT-profile. To achieve the objective of research, a number of tasks were set to study the main object – the kinematic scheme of crushing. The paper examines in detail the specified crushing scheme as a static and kinematic scheme of interaction between the elements of the crusher and the crushed raw material; the possibility of combining a number of different destruction mechanisms in this scheme is noted, namely: compression, tension, abrasion, impact action; the effect of constant change in the direction and magnitude of the forces acting on the crushed material is noted; geometric and power characteristics of the new design of the roller crusher are investigated. The analysis of the new kinematic scheme of grinding allows us to draw the following conclusion: alternating loads appear in the system, ac-ting on the raw material being ground as a result of various destructive forces, which allow us to achieve an additional increase in the intensity of material (raw material) grinding and, as a consequence, an increase in the efficiency of the grinding process as a whole. The substantiation of the kinematic and force effects affecting the raw material being ground in the crushing zone is also given, taking into account the elastic-plastic properties of various types of agricultural products. The result of the analysis of the stress-strain state of the rolls in the grinding zone is given, taking into account the most unfavorable conditions of the impact of substances with different mechanical properties on the working parts of the crusher. The necessity of implementing a new grinding scheme is substantiated and design options are proposed in the form of a crusher with set plates in the form of an RT-profile.
辊式破碎机中的蔬菜原料破坏机制,其固定板采用 RT 型材形式
本研究的目的是证实新的植物材料(谷物和水果植物)破碎运动学方案的应用,以实施带有 RT 型复合板的辊式破碎机的设计。为实现研究目标,设定了一系列任务来研究主要对象--破碎运动学方案。论文详细研究了作为破碎机元件和被破碎原料之间相互作用的静态和运动方案的指定破碎方案;指出了在该方案中结合多种不同破坏机制的可能性,即:压缩、拉伸、磨损、冲击作用;指出了作用在被破碎原料上的力的方向和大小不断变化的影响;研究了新设计的辊式破碎机的几何和动力特性。通过对新的碾磨运动学方案的分析,我们可以得出以下结论:在系统中出现交变载荷,由于各种破坏力作用在被碾磨的原材料上,使我们能够额外提高材料(原材料)的碾磨强度,从而提高整个碾磨过程的效率。考虑到各类农产品的弹塑性,还对在粉碎区影响被粉碎原料的运动学效应和力效应进行了论证。考虑到具有不同机械特性的物质对破碎机工作部件的影响的最不利条件,给出了碾磨区轧辊应力应变状态的分析结果。证实了实施新碾磨方案的必要性,并提出了带有 RT 型固定板的破碎机设计方案。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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