Improvement of a Procedure for Determining the Brinell Hardness of Structural Steels Based on the Results of Instrumented Indentation

Abstract

Using the created experimental equipment for testing metals by the method of instrumented indentation, a procedure for determining Brinell hardness during the nondestructive testing of structural elements has been developed. In contrast to the conventional method, the hardness is determined by the proposed procedure using the proportionality parameter of plastic indentation, a, which is equal to the slope of the instrumented indentation diagram in the coordinates maximum force of cycle F_max – residual indentation depth h_p after removing the test load of this cycle. Based on the results of a series of tests by the method of instrumented indentation of hardness standards, a linear correlation dependence was obtained between the Brinell hardness value and the proportionality parameter of plastic indentation in a wide range of measured hardness values of 110–650 HBW. The peculiarities of using this procedure and its limitations are analyzed on a number of structural carbon, heat-resistant, and high-strength steels. It is shown that the Brinell hardness measurement results, obtained by the improved procedure, agree within the permissible error with the results of the conventional DSTU ISO 6506-1:2019 method. The difference between their values does not exceed 3.9%. The presented improved procedure can be used in the laboratories of research and educational institutes, central factory laboratories and specialized divisions of various subordination, and other organizations involved in monitoring the condition of the operating critical equipment and setting its further service life both in the laboratory and in the field.