Downhole Hydrogen-Generation System Stimulates Challenging Formations in Kuwait

Abstract

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper OTC 34832, “Successful Trial of Innovative Downhole Hydrogen-Generator System To Stimulate Hard-to-Recover Formations: First in Onshore Kuwait,” by Mustafa Al-Hussaini, Hamad S. Al-Rashedi, and Nada Al-Saleh, SPE, Kuwait Oil Company, et al. The paper has not been peer reviewed. Copyright 2024 Offshore Technology Conference. The objective of the pilot trial described in the complete paper was to provide an economic solution to develop tight and hard-to-recover formations within the operator’s fields. These assets represent a major challenge because of their low recovery factor (1–3%), the high cost of available conventional stimulation technologies, low revenue, and inability to sustain production rates. To establish an integrated stimulation solution for tight and heavy oil formations, the concept of using active single-atom hydrogen power to enhance near-wellbore permeability was evolved. This technology is based on downhole hydrogen generation from an in-situ exothermic multistage chemical reaction between two unique hydroreacting agents (HRAs). This reaction generates a huge amount of thermal energy, active hydrogen, and other hot active gases and acid vapors. The selection of HRA compounds, and their amount and concentration, is customized for each field. West Kuwait (WK) Business Case. The M formation in the WK region is a carbonate, multifractured tight reservoir that had been producing for years but had begun experiencing a low recovery factor. Some of its wells had low-productivity issues related to tight formation characteristics and low pressure. Production could not be sustained for long periods of time even after conventional acid stimulation. The reservoir featured a carbonate reservoir thickness of 300 ft, with 70% of oil in place at the top section. The reservoir is classified as tight (less than 0.1–10 md average permeability and 10–25% porosity), with 10 fractured multilayers. Only 1–3% recovery could be achieved despite many vertical, horizontal, and multilateral wells having been drilled in the M formation. Oil is considered nonviscous (28 cp, 21 °API). Current stimulation approaches included conventional acid stimulation, which elicited a poor response, and multistage fracturing, which encountered mixed results at best. North Kuwait (NK) Business Case. The tight T formation in this region featured poor reservoir connectivity. Minimal aquifer support led to a rapid decline in reservoir pressure. In general, low mobility of oil, poor API gravity, and low permeability were the main obstacles in draining oil from the T formation, in addition to reservoir heterogeneities such as facies distribution, fracture patterns, and pressure regimes. The formation consisted of tight limestone deposited on a carbonate ramp. The reservoir is divided into three main stratigraphic units (Upper, of approximately 110 ft; Middle, of approximately 60 ft; and Lower, of approximately 16 ft). The reservoir exhibits porosity of approximately 14% and permeability of approximately 14 md and is filled with relatively-low-API hydrocarbon (19–22 °API).