The Bacharach Method: A Low-Cost Tool for Small-Scale Combustion Units’ Flue Gas Quality Control

Abstract

Although current EU regulations, such as EU Directive 2015/1189 on the eco-design of solid fuel boilers and Directive 2015/1188, in accordance with the Machinery Directive 2006/42/EC, require manufacturers to meet specific emission requirements for CE marking, the routine and regular onsite testing of household heating appliances is still not mandatory in many EU countries. This research endeavour addressed this gap by evaluating the effectiveness of the Bacharach method as a rapid and cost-effective tool for assessing flue gas quality, particularly in terms of particulate matter mass concentration. This study also compared the results of the Bacharach method with those obtained from two commercially available portable analysers. The research outcomes demonstrate that the Bacharach method, in combination with an innovative evaluation approach, offers a viable solution, enabling the swift and economical assessment of flue gas quality with the primary objective of determining the boiler class according to the limits specified by standard EN 303-5 under operating conditions. The modified Bacharach method for measuring TSP in solid fuel-fired boilers provides qualitatively similar results to the commercially used SM500 and STM225 instruments. The modified Bacharach methodology was primarily developed for comparison to the boiler class 3 limit (i.e., 125 and 150 mg/m3). The study revealed that the modified Bacharach method, when applied to biomass-based boilers, exhibited higher accuracies in the case of classification into classes 3 and 4, whereas fossil fuel-based boilers demonstrated higher accuracy in the case of class 5 limits.