Design and implementation of wall climbing robot for surface coating repair based on permanent magnet adsorption

Liang Luo, Baotai Yao, Bingju Lu, Zhen Jiang
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Abstract

The surface of large equipment is often coated with anti-corrosion or specialized coatings with special functions. During daily use, local coating detachment may occur on the surface of the equipment due to collision and wear, making it difficult for manual operation to reach. Therefore, specialized equipment is needed for coating repair work. In order to meet the requirements of complex surface working conditions and have the functions of checking the surface coating status, determining the repair position, polishing the repair position, and repairing the paint, a surface walking and climbing robot based on permanent magnet adsorption is proposed. This article carried out the design, manufacturing, and final assembly of a coating repair climbing robot, and completed the process validation test of the prototype. The experiment shows that the wall climbing robot using permanent magnet adsorption technology can reliably adsorb in places where the working surface is made of ferromagnetic materials such as steel. Image recognition, surface polishing, coating repair, etc. basically meet the requirements of use, effectively improving work efficiency.
基于永磁吸附的表面涂层修复爬壁机器人的设计与实现
大型设备的表面通常涂有防腐涂层或具有特殊功能的专用涂层。在日常使用过程中,由于碰撞和磨损,设备表面可能会出现局部涂层脱落,人工操作难以触及。因此,需要使用专业设备进行涂层修复工作。为了满足复杂表面工况的要求,同时具备检测表面涂层状态、确定修复位置、打磨修复位置、修复油漆等功能,提出了一种基于永磁吸附的表面行走爬行机器人。本文进行了涂层修复爬壁机器人的设计、制造和总装,并完成了样机的工艺验证试验。实验表明,采用永磁吸附技术的爬壁机器人可以在工作面由钢铁等铁磁性材料制成的地方可靠吸附。图像识别、表面抛光、涂层修复等功能基本满足使用要求,有效提高了工作效率。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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